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Oil Pan: Installation

WARNING: This page is about a different car, the 2004 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.
  1. Preparatory operations
      NOTE: Do not damage the mating faces.
    • Clean the mating faces.
    • NOTE: Mating faces must be free from oil and sealant residue.
    • Clean all traces of oil residue and oil sludge from the oil pan.
  2. CAUTION: Use studs. Sealer in the dead end bores can cause damage to the ladder frame.
    Fig 1: Installing 10 Studs
    G04034032Courtesy of FORD MOTOR CO.
  3. Install 10 studs, M6 x 20, in the shown dead end bores.
  4. NOTE: Attach the oil pan within 10 minutes of applying sealant.
    Fig 2: Applying Sealant To Oil Pan Mating Face
    G04034033Courtesy of FORD MOTOR CO.
  5. Apply a 3 mm bead of sealant to the oil pan mating face.
  6. NOTE: Do not remove the oil pan, after the first contact with the ladder frame.
    NOTE: Tightening sequence.
    Fig 3: Identifying Tightening Sequence Of Oil Pan Bolts
    G04034034Courtesy of FORD MOTOR CO.
  7. Attach the oil pan and tighten the bolts in two stages. Fit the drain plug (shown with engine removed).
    • Stage 1: 6 Nm
    • Stage 2: 10 Nm
  8. Install the catalytic converter. For additional information, refer to EXHAUST SYSTEM .
  9. Fill with engine oil.
    • Fill capacity and engine oil according to specifications.