LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2003 >> ZX2 Automatic >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine System-General Information >> General Procedure >> Connecting Rod Bearing Journal Clearance

Connecting Rod Bearing Journal Clearance

Special Tool(s) 

Fig 1: Identifying Special Tool(s)
G01370876Courtesy of FORD MOTOR CO.
NOTE: The crankshaft connecting rod journals must be within specifications to check the connecting rod bearing journal clearance.
  1. Remove the connecting rod bearing cap.
  2. Position a piece of Plastigage across the bearing surface.
    Fig 2: Positioning Plastigage On Connecting Rod Bearing
    G01370877Courtesy of FORD MOTOR CO.
  3. NOTE: Do not turn the crankshaft during this step.
  4. Install and tighten to specifications, then remove the connecting rod bearing cap.
  5. Measure the Plastigage to get the connecting rod bearing journal clearance. The Plastigage should be smooth and flat. A changing width indicates a tapered or damaged connecting rod or connecting rod bearing.
    • If out of specification, install new components as necessary. Refer to ENGINE for the procedure.
    Fig 3: Measuring Connecting Rod Bearing Journal Clearance
    G01370878Courtesy of FORD MOTOR CO.