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Piston Ring End Gap

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Use care when fitting piston rings to avoid possible damage to the piston ring or the cylinder bore.
CAUTION: Piston rings should not be transferred from one piston to another.
NOTE: Cylinder bore must be within specification for taper and out-of-round.
  1. Use a piston without rings to push a piston ring in a cylinder to the bottom of ring travel.
    Fig 1: Pushing Piston Ring In Cylinder To Bottom Of Ring Travel
    G04583354Courtesy of FORD MOTOR CO.
  2. Use a feeler gauge to measure the top piston ring end gap and the second piston ring end gap
    • Refer to appropriate ENGINE article for the procedure.
      Fig 2: Measuring Piston Ring End Gap
      G03885028Courtesy of FORD MOTOR CO.