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Home >> Ford >> 2003 >> Windstar Base >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine System-General Information >> General Procedures >> Connecting Rod - Bearing Journal Clearance

Connecting Rod - Bearing Journal Clearance

Special Tool(s) 

Fig 1: Identifying Special Tool(s)
G03455492Courtesy of FORD MOTOR CO.
NOTE: The crankshaft connecting rod journals must be within specifications to check the connecting rod bearing journal clearance.
  1. Remove the connecting rod bearing cap.
  2. Position a piece of Plastigage across the bearing surface.
    Fig 2: Positioning A Piece Of Plastigage Across Bearing Surface
    G03455493Courtesy of FORD MOTOR CO.
  3. NOTE: Do not turn the crankshaft during this step.
  4. Install and tighten to specifications, then remove the connecting rod bearing cap.
  5. Measure the Plastigage to get the connecting rod bearing journal clearance. The Plastigage should be smooth and flat. A changing width indicates a tapered or damaged connecting rod or connecting rod bearing.
    • Refer to SPECIFICATIONS .
    • If out of specification, install new components as necessary. Refer to ENGINE article for the procedure.
      Fig 3: Measuring Plastigage To Get Connecting Rod Bearing Journal Clearance
      G03455494Courtesy of FORD MOTOR CO.