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Home >> Ford >> 2003 >> Taurus SEL, 4D Sedan >> Repair and Diagnosis >> Engine Mechanical >> Exhaust System >> Removal And Installation >> Muffler >> Removal

Removal And Installation: Muffler: Removal

  1. Raise and support the vehicle.
  2. Support the exhaust system with a suitable jack stand.
    Fig 1: Supporting Exhaust System
    G01593662Courtesy of FORD MOTOR CO.
  3. Remove the left side rear suspension control arm(s). For additional information, refer to REAR .
  4. Remove the nuts and separate the three-way converter from the dual converter Y-pipe. Discard the gasket.
    Fig 2: Removing Dual Converter Y-Pipe
    G01593663Courtesy of FORD MOTOR CO.
  5. NOTE: To ease the removal and installation of the exhaust components, lubricate insulators using Silicone Lubricant Aerosol F5AZ-19553-AA or equivalent meeting Ford specification ESR-M13P4-A.
    Fig 3: Detaching Exhaust Hanger Insulators From Exhaust
    G01593664Courtesy of FORD MOTOR CO.
  6. Detach the exhaust hanger insulators from the exhaust and remove the muffler and three-way catalytic converter from the vehicle.
  7. Install the muffler pipe into a vise and remove the clamp. While heating the muffler pipe, separate the three-way catalytic converter from the muffler pipe.