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Bleeding Hydro-Boost Unit

WARNING: This page is about a different car, the 2004 Ford Mustang, 2003 Ford Mustang, and 2002 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: The Hydro-Boost power brake booster is generally self-bleeding, and the following procedure will normally bleed the air from the power brake booster. Normal operation of the vehicle will further remove any additional trapped air.
  1. Fill the power steering oil reservoir with MERCON® Multi-Purpose ATF (XT-2-QDX) or MERCON® equivalent.
  2. Remove the Powertrain Control Module (PCM) fuse 35 located in the Central Junction Box (CJB) to prevent the engine from starting. See Fig 1.
  3. Crank the engine for several seconds.
  4. Check the fluid level in the power steering oil reservoir and add if necessary. Install the PCM fuse.
  5. Start the engine.
  6. With the engine running, turn the steering wheel from stop-to-stop twice. Turn the engine off.
  7. Depress the brake pedal several times to discharge the accumulator.
  8. Repeat steps  5 and  6 .
  9. If foaming occurs, stop the engine and allow the foam to dissipate.
  10. Repeat steps  5 and  6 as required, until all the air is removed from the system (when the foaming stops).
Fig 1: Locating PCM Fuse
G00310914Courtesy of FORD MOTOR CO.