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Home >> Ford >> 2003 >> Ranger 2D Pickup, 2.3 D, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> In-Vehicle Repair >> Intermediate Servo >> Installation

Intermediate Servo: Installation

  1. Assemble the intermediate band servo cover, intermediate band servo piston and the servo piston spring.
    1. Install the intermediate band servo piston into the intermediate band servo cover.
    2. Install the servo piston spring on the intermediate band servo piston.
      Fig 1: Assembling Intermediate Band Servo Cover, Intermediate Band Servo Piston & Servo Piston Spring
      G01293399Courtesy of FORD MOTOR CO.
  2. CAUTION: Do not damage O-ring during installation. Do not press servo cover and O-ring past relief hole in case, or O-ring damage may occur.
  3. Install the intermediate band servo piston assembly into the transmission case.
    • Lubricate intermediate band servo cover O-ring with petroleum jelly.
      Fig 2: Installing Intermediate Band Servo Piston Assembly Into Transmission Case
      G01293400Courtesy of FORD MOTOR CO.
  4. Using the special tool, install the intermediate band servo cover retaining ring.
    Fig 3: Installing Intermediate Band Servo Cover Retaining Ring
    G01293401Courtesy of FORD MOTOR CO.
  5. Adjust the intermediate band. Refer toINTERMEDIATE BAND ADJUSTMENT .
  6. Install the main control valve body.
  7. Install the digital transmission range (TR) sensor.
  8. If equipped, position the transmission servo heat shield on the transmission and install the nut.
    Fig 4: Positioning Transmission Servo Heat Shield On Transmission
    G01293402Courtesy of FORD MOTOR CO.
  9. Install the shift cable.
    1. Install the shift cable.
    2. Install the shift cable to the manual control lever.
      Fig 5: Installing Shift Cable
      G01293403Courtesy of FORD MOTOR CO.
  10. Install the three-way catalytic converter.
  11. Lower the vehicle.
  12. NOTE: When the battery has been disconnected and reconnected, some abnormal drive symptoms can occur while the vehicle relearns its adaptive strategy. The customer needs to be notified that they may experience slightly different upshifts, either soft or firm, and that this is a temporary condition. The vehicle will eventually return to normal operating condition.
  13. Connect the battery ground cable.
  14. Fill the transmission to the correct fluid level and check for correct transmission operation.