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Windshield Glass: Removal

All Vehicles 

WARNING: To prevent glass splinters from entering eyes or cutting hands, wear safety glasses and heavy gloves when cutting glass from the vehicle.
  1. Remove the RH and LH windshield side garnish mouldings.
    • If equipped with a convertible top, remove the pin-type retainers.
      Fig 1: Removing RH And LH Windshield Side Garnish Mouldings
      G01628911Courtesy of FORD MOTOR CO.
  2. Remove the interior rear view mirror.

    Convertible 

  3. Remove the visor trim moulding.
    Fig 2: Removing Visor Trim Moulding
    G01628912Courtesy of FORD MOTOR CO.
  4. Remove the screws and the sun visors.
    • Disconnect the electrical connector(s).
      Fig 3: Removing Sun Visors
      G01628913Courtesy of FORD MOTOR CO.
  5. Remove the weatherstrips.
    Fig 4: Removing Weatherstrips
    G01628914Courtesy of FORD MOTOR CO.
  6. Remove the screws and the weatherstrip retainers.
    Fig 5: Removing Screws And Weatherstrip Retainers
    G01628915Courtesy of FORD MOTOR CO.
  7. Remove the screw and the exterior A-pillar moulding.
    Fig 6: Removing Screw And Exterior A-Pillar Moulding
    G01628916Courtesy of FORD MOTOR CO.

    Coupe 

  8. Remove the sun visors and clips
    • Remove the screws.
    • Remove the clips.
      Fig 7: Removing Sun Visors And Clips
      G01628917Courtesy of FORD MOTOR CO.
  9. Remove the roof side trim moulding. For additional information, refer to EXTERIOR TRIM AND ORNAMENTATION .
  10. Lower the front portion of the headliner.

    All Vehicles 

  11. Remove the two windshield wiper pivot arms.
    1. Raise up on the pivot arms.
    2. Release the retainer tabs, and release the windshield wiper pivot arms.
      Fig 8: Removing Windshield Wiper Pivot Arms
      G01628918Courtesy of FORD MOTOR CO.
  12. Remove the cowl grille weatherstrip.
    Fig 9: Removing Cowl Grille Weatherstrip
    G01628919Courtesy of FORD MOTOR CO.
  13. Remove the cowl grille.
    Fig 10: Removing Cowl Grille
    G01628920Courtesy of FORD MOTOR CO.
  14. Using a soft brush or vacuum, clean any dirt or foreign material from the pinch weld.
  15. CAUTION: Cover the instrument panel to prevent possible damage.
    CAUTION: Care must be taken to prevent scratching the pinch weld.
    NOTE: Lubricate the existing urethane adhesive with water to aid the special tool while cutting.
    Fig 11: Cutting Urethane Adhesive
    G01628921Courtesy of FORD MOTOR CO.
  16. Using the special tool, starting at the top center of the windshield cut the urethane adhesive from the windshield glass and work down the sides.
  17. Using the special tool, distance the windshield glass from the body.
    Fig 12: Distancing Windshield Glass From Body
    G01628922Courtesy of FORD MOTOR CO.
  18. Using the special tool cut the urethane adhesive and remove the windshield.
    Fig 13: Cutting Urethane Adhesive And Removing Windshield
    G01628923Courtesy of FORD MOTOR CO.
  19. Using a soft brush or vacuum, remove any dirt or foreign material from the pinch weld.