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Home >> Ford >> 2003 >> Mustang Mach 1, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 5 (Engine-Cobra 4.6L 4V) >> In-Vehicle Repair >> Engine Front Cover >> Installation

Engine Front Cover: Installation

WARNING: This page is about a different variant/trim than selected.
    NOTE: If the valve cover is not secured within four minutes, the sealant must be removed and the sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign of wetness, or four minutes, whichever is longer. Failure to follow this procedure can result in future oil leakage.
    Fig 1: Identifying Locations For Applying Silicon Gasket
    G01624736Courtesy of FORD MOTOR CO.
  1. Apply silicone gasket and sealant in the locations shown.
  2. Install the engine front cover and tighten the fasteners in the sequence shown, to 25 Nm (18 lb-in).
    Fig 2: Identifying Tightening Sequence For Installing Engine Front Cover
    G01624737Courtesy of FORD MOTOR CO.
  3. Install the water pump pulley.
    Fig 3: Identifying Tightening Torque For Installing Water Pump Pulley
    G01624738Courtesy of FORD MOTOR CO.
  4. Install the wiring harness bracket and the nut.
    Fig 4: Installing Wiring Harness Bracket And Nut
    G01624739Courtesy of FORD MOTOR CO.
  5. Install the supercharger belt idler support bracket assembly and fasteners.
    Fig 5: Identifying Tightening Torque For Installing Supercharger Belt Idler Support Bracket Assembly
    G01624740Courtesy of FORD MOTOR CO.
  6. Install the power steering hose bracket nut.
    Fig 6: Identifying Tightening Torque For Installing Power Steering Hose Bracket Nut
    G01624741Courtesy of FORD MOTOR CO.
  7. Install the power steering reservoir and the fasteners.
    Fig 7: Identifying Tightening Torque For Installing Power Steering Reservoir
    G01624742Courtesy of FORD MOTOR CO.
  8. Connect the power steering hoses.
    Fig 8: Connecting Power Steering Hoses
    G01624743Courtesy of FORD MOTOR CO.
  9. Install the power steering hose nut.
    Fig 9: Identifying Tightening Torque For Installing Power Steering Hose Nut
    G01624744Courtesy of FORD MOTOR CO.
  10. Attach the wiring harness to the power steering bracket.
    Fig 10: Attaching Wiring Harness To Power Steering Bracket
    G01624745Courtesy of FORD MOTOR CO.
  11. Connect the camshaft position (CMP) sensor electrical connector.
    Fig 11: Connecting Camshaft Position (CMP) Sensor Electrical Connector
    G01624746Courtesy of FORD MOTOR CO.
  12. Install the supercharger hose and tube assembly, and connect the coolant hoses.
    Fig 12: Installing Supercharger Hose And Tube Assembly
    G01624747Courtesy of FORD MOTOR CO.
  13. Install the coolant hose mounting bolt.
    Fig 13: Identifying Tightening Torque For Installing Coolant Hose Mounting Bolt
    G01624748Courtesy of FORD MOTOR CO.
  14. Connect the supercharger coolant hose.
    Fig 14: Connecting Supercharger Coolant Hose
    G01624749Courtesy of FORD MOTOR CO.
  15. Install the left and right valve covers. For additional information, refer to VALVE COVER LH  and VALVE COVER RH .
  16. Install the coolant bypass tube. For additional information, refer to ENGINE COOLING .
  17. Raise the vehicle.
  18. Install the generator support bracket.
    Fig 15: Identifying Tightening Torque For Installing Generator Support Bracket
    G01624750Courtesy of FORD MOTOR CO.
  19. Install the generator and the bolts.
    Fig 16: Identifying Tightening Torque For Installing generator
    G01624751Courtesy of FORD MOTOR CO.
  20. Attach the B+ cable and install the generator B+ terminal nut.
    Fig 17: Attaching B+ Cable And Installing Generator B+ Terminal Nut
    G01624752Courtesy of FORD MOTOR CO.
  21. Connect the generator electrical connector.
    Fig 18: Connecting Generator Electrical Connector
    G01624753Courtesy of FORD MOTOR CO.
  22. Tighten the bolts in three stages, in the sequence shown.
    • Stage 1: Tighten to 2 Nm (18 lb-in).
    • Stage 2: Tighten to 20 Nm (15 lb-ft).
    • Stage 3: Tighten an additional 60 degrees.
      Fig 19: Tightening Bolt
      G01624754Courtesy of FORD MOTOR CO.
  23. Connect the crankshaft position sensor electrical connector.
    Fig 20: Connecting Crankshaft Position Sensor Electrical Connector
    G01624755Courtesy of FORD MOTOR CO.
  24. Position the A/C compressor and install the bolts.
    Fig 21: Identifying Tightening Torque For Installing A/C Compressor
    G01624756Courtesy of FORD MOTOR CO.
  25. Install the A/C muffler bracket nut.
    Fig 22: Installing A/C Muffler Bracket Nut
    G01624757Courtesy of FORD MOTOR CO.
  26. Position the power steering pump and install the bolts.
    Fig 23: Identifying Tightening Torque For Installing Power Steering Pump
    G01624758Courtesy of FORD MOTOR CO.
  27. Install the oil filter adapter. For additional information, refer to OIL FILTER ADAPTER .
  28. Install the crankshaft front seal. For additional information, refer to CRANKSHAFT FRONT SEAL  in this section.
  29. Fill and bleed the engine coolant and the supercharger coolant. For additional information, refer to ENGINE COOLING and SUPERCHARGER COOLING .
  30. Fill the crankcase with clean engine oil.
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