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Home >> Ford >> 2003 >> Mustang Base, 2D Convertible, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Engine-4.6L 2V) >> In-Vehicle Repair >> Intake Manifold >> Installation

Intake Manifold: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Install the intake manifold and gaskets, tighten the bolts in the sequence shown.
    Fig 1: Identifying Tightening Sequence Of Intake Manifold Bolts
    G01624026Courtesy of FORD MOTOR CO.
    2. NOTE: The O-ring is to be installed on the top of the thermostat.
    Fig 2: Installing Water Thermostat And O-Ring
    G01624027Courtesy of FORD MOTOR CO.
  2. Install the water thermostat and the O-ring.
    • Install a new O-ring as necessary.
  3. Install the water outlet adapter.
    Fig 3: Installing Water Outlet Adapter
    G01624028Courtesy of FORD MOTOR CO.
  4. Connect the water temperature indicator sender.
    Fig 4: Connecting Water Temperature Indicator Sender
    G01624029Courtesy of FORD MOTOR CO.
  5. Position the engine harness and attach to the intake manifold in two locations.
    Fig 5: Installing Engine Harness And Attaching It To Intake Manifold
    G01624030Courtesy of FORD MOTOR CO.
  6. Connect the heater hose.
    Fig 6: Connecting Heater Hose
    G01624031Courtesy of FORD MOTOR CO.
  7. Install the generator.
    Fig 7: Installing Generator
    G01624032Courtesy of FORD MOTOR CO.
  8. Connect the electrical connector.
    Fig 8: Connecting Electrical Connector
    G01624033Courtesy of FORD MOTOR CO.
  9. Connect the battery lead.
    Fig 9: Connecting Battery Lead
    G01624034Courtesy of FORD MOTOR CO.
  10. Install the generator support brace.
    Fig 10: Installing Generator Support Brace
    G01624035Courtesy of FORD MOTOR CO.
  11. Install the ignition coils.
    Fig 11: Installing Ignition Coils
    G01624036Courtesy of FORD MOTOR CO.
  12. Install the fuel injection supply manifold and fuel injectors as an assembly.
    Fig 12: Installing Fuel Injection Supply Manifold And Fuel Injectors As An Assembly
    G01624037Courtesy of FORD MOTOR CO.
  13. Install four studs.
    Fig 13: Installing Studs
    G01624038Courtesy of FORD MOTOR CO.
  14. Position the vacuum harness and connect to the climate control vacuum supply hoses.
    Fig 14: Installing Vacuum Harness And Connecting To Climate Control Vacuum Supply Hoses
    G01624039Courtesy of FORD MOTOR CO.
  15. Connect the ignition coils and the fuel injectors.
    Fig 15: Connecting Ignition Coils And Fuel Injectors
    G01624040Courtesy of FORD MOTOR CO.
  16. Connect the fuel charging ground wire.
    Fig 16: Connecting Fuel Charging Ground Wire
    G01624041Courtesy of FORD MOTOR CO.
  17. Connect the fuel pressure sensor electrical connector and the vacuum hose.
    Fig 17: Connecting Fuel Pressure Sensor Electrical Connector And Vacuum Hose
    G01624042Courtesy of FORD MOTOR CO.
  18. Install the throttle body and adapter as an assembly.
    Fig 18: Installing Throttle Body And Adapter As An Assembly
    G01624043Courtesy of FORD MOTOR CO.
  19. Tighten the bolts in the sequence shown.
    Fig 19: Identifying Tightening Sequence Of Bolts
    G01624044Courtesy of FORD MOTOR CO.
  20. Connect the throttle position sensor (TPS) electrical connector.
    Fig 20: Connecting Throttle Position Sensor (TPS) Electrical Connector
    G01624045Courtesy of FORD MOTOR CO.
  21. Connect the main vacuum supply to the base of the throttle body adapter.
    Fig 21: Connecting Main Vacuum Supply To Base Of Throttle Body Adapter
    G01624046Courtesy of FORD MOTOR CO.
  22. Connect the idle air control (IAC) valve electrical connector.
    Fig 22: Connecting Idle Air Control (IAC) Valve Electrical Connector
    G01624047Courtesy of FORD MOTOR CO.
  23. Connect the vacuum hose to the EGR valve.
    Fig 23: Connecting Vacuum Hose To EGR Valve
    G01624048Courtesy of FORD MOTOR CO.
  24. Connect the hose to the PCV valve.
    Fig 24: Connecting Hose To PCV Valve
    G01624049Courtesy of FORD MOTOR CO.
  25. Connect the PCV hose to the base of the throttle body assembly.
    Fig 25: Connecting PCV Hose To Base Of Throttle Body Assembly
    G01624050Courtesy of FORD MOTOR CO.
  26. Connect the EGR tube to the EGR valve.
    Fig 26: Connecting EGR Tube To EGR Valve
    G01624051Courtesy of FORD MOTOR CO.
  27. Install the EGR vacuum regulator solenoid bracket.
    Fig 27: Installing EGR Vacuum Regulator Solenoid Bracket
    G01624052Courtesy of FORD MOTOR CO.
  28. Connect the EGR vacuum regulator solenoid vacuum supply.
    Fig 28: Connecting EGR Vacuum Regulator Solenoid Vacuum Supply
    G01624053Courtesy of FORD MOTOR CO.
  29. Connect the EGR vacuum regulator solenoid electrical connector.
    Fig 29: Connecting EGR Vacuum Regulator Solenoid Electrical Connector
    G01624054Courtesy of FORD MOTOR CO.
  30. Connect the hoses to the differential pressure feedback EGR transducer.
    Fig 30: Connecting Hoses To Differential Pressure Feedback EGR Transducer
    G01624055Courtesy of FORD MOTOR CO.
  31. Connect the differential pressure feedback EGR electrical connector.
    Fig 31: Connecting Differential Pressure Feedback EGR Electrical Connector
    G01624056Courtesy of FORD MOTOR CO.
  32. Connect the evaporative emissions return line.
    Fig 32: Connecting Evaporative Emissions Return Line
    G01624057Courtesy of FORD MOTOR CO.
  33. Install the breather tube.
    Fig 33: Installing Breather Tube
    G01624058Courtesy of FORD MOTOR CO.
  34. Position the cables and install the bracket.
    Fig 34: Installing Bracket
    G01624059Courtesy of FORD MOTOR CO.
  35. Connect the accelerator cable, speed control actuator cable and the return spring.
    Fig 35: Connecting Accelerator Cable, Speed Control Actuator Cable And Return Spring
    G01624060Courtesy of FORD MOTOR CO.
  36. Connect the upper radiator hose.
    Fig 36: Connecting Upper Radiator Hose
    G01624061Courtesy of FORD MOTOR CO.
  37. Connect the upper radiator hose to the water outlet adapter.
    Fig 37: Connecting Upper Radiator Hose To Water Outlet Adapter
    G01624062Courtesy of FORD MOTOR CO.
  38. Connect the fuel line. For additional information, refer to FUEL SYSTEM-GENERAL INFORMATION .
  39. Install the air cleaner outlet tube. For additional information, refer to REMOVAL & INSTALLATION .
  40. Refill the engine cooling system. For additional information, refer to ENGINE COOLING or SUPERCHARGER COOLING .
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