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Home >> Ford >> 2003 >> Focus ZX3, 2.3 Z, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine-2.3L >> In-Vehicle Repair >> Valve Cover >> Installation

Valve Cover: Installation

  1. Inspect the valve cover gaskets for damage. Install new gaskets if necessary.
    Fig 1: Installing Valve Cover Gaskets
    G01611293Courtesy of FORD MOTOR CO.
  2. Install the valve cover and bolts. Tighten the bolts in the sequence shown.
    Fig 2: Valve Cover Bolts Tightening Sequence
    G01611294Courtesy of FORD MOTOR CO.
  3. Reposition the fuel injection supply wiring harness.
    Fig 3: Repositioning Fuel Injection Supply Wiring Harness
    G01611295Courtesy of FORD MOTOR CO.
  4. Install the wiring harness retainers on the valve cover studs.
    Fig 4: Install Wiring Harness Retainers On Valve Cover Studs
    G01611296Courtesy of FORD MOTOR CO.
  5. Install the breather tube on the valve cover.
    Fig 5: Install Breather Tube On Valve Cover
    G01611297Courtesy of FORD MOTOR CO.
  6. Install the coil-on-plug assemblies.
      NOTE: Push the coil assemblies down firmly until the boot seal has sealed the access hole.
    1. Install the coil assemblies.
    2. Install the coil assembly bolts.
      Fig 6: Install Coil-On-Plug Assemblies
      G01611298Courtesy of FORD MOTOR CO.
  7. Connect the ignition coil electrical connectors.
    Fig 7: Connect Ignition Coil Electrical Connectors
    G01611299Courtesy of FORD MOTOR CO.
  8. Connect the cylinder head temperature (CHT) sensor electrical connector.
    Fig 8: Connect Cylinder Head Temperature Sensor Electrical Connector
    G01611300Courtesy of FORD MOTOR CO.
  9. Position the CHT boot.
    Fig 9: Positioning CHT Boot
    G01611301Courtesy of FORD MOTOR CO.
  10. Connect the camshaft position (CMP) sensor electrical connector.
    Fig 10: Connect Camshaft Position Sensor Electrical Connector
    G01611302Courtesy of FORD MOTOR CO.
  11. Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
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