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Home >> Ford >> 2003 >> Explorer Sport 4.0 K, RWD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle/Transmission >> Disassembly And Assembly Of Subassemblies >> Torque Converter Leak Check

Torque Converter Leak Check

Special Tool(s) 

Fig 1: Identifying Special Tool(s)
G01300001Courtesy of FORD MOTOR CO.
  1. Clean the outside surface of the torque converter.
  2. Install the special tool into converter hub.
    Fig 2: Installing Special Tool Into Converter Hub
    G01300002Courtesy of FORD MOTOR CO.
  3. WARNING: Always follow correct safety procedures while using the press. Failure to follow these instructions may result in personal injury. 

    Install the torque converter with the special tool into the Arbor press.

    Secure the press. Apply enough force from the press to seal the special tool into the torque converter.

    Fig 3: Applying Enough Force From Press To Seal
    G01300003Courtesy of FORD MOTOR CO.
  4. NOTE: Use clean, dry shop air.
    Fig 4: Applying Air Pressure To Valve On Leak
    G01300004Courtesy of FORD MOTOR CO.
  5. Apply air pressure to valve on leak check tool.
  6. With air pressure applied to the special tool valve, inspect for leaks at the converter hub, the seams and the studs. A soap bubble solution can be applied around those areas to aid in the diagnosis. If any leaks are present, install a new or remanufactured torque converter.
    Fig 5: Installing A New Or Remanufactured Torque Converter
    G01300005Courtesy of FORD MOTOR CO.
  7. Remove the air hose. Release the pressure, and then slowly release the press. Remove the converter. Remove the special tool.
    Fig 6: Releasing Pressure
    G01300006Courtesy of FORD MOTOR CO.