LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2003 >> Explorer Sport 4.0 K, 4WD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle/Transmission >> Disassembly And Assembly Of Subassemblies >> Main Control Valve Body >> Disassembly

Main Control Valve Body: Disassembly

Fig 1: Exploded View Of Transmission
G01299815Courtesy of FORD MOTOR CO.
Fig 2: Description Table
G01299816Courtesy of FORD MOTOR CO.
    CAUTION: The SSC solenoid may pop out of its bore. This may damage the solenoid.
    Fig 3: Removing Solenoid Clamp Screw
    G01299817Courtesy of FORD MOTOR CO.
  1. Remove the SSA and the SSC clamp and SSA and SSC solenoid.
    1. Remove the solenoid clamp screw.
    2. Remove the solenoid clamp.
    3. Remove the SSA and SSC solenoids.
  2. CAUTION: The torque converter clutch (TCC) solenoid may pop out of its bore. This may damage the solenoid.
    CAUTION: The converter modulator valve may come out after the TCC solenoid. This may cause damage to the valve.
    Fig 4: Removing SSB, SSD, TCC And EPC Solenoid
    G01299818Courtesy of FORD MOTOR CO.
  3. Remove the SSB, SSD, TCC and the EPC solenoid.
    1. Remove the solenoid clamp screw.
    2. Remove the solenoid clamp.
    3. Remove the SSB, SSD, TCC and the EPC solenoids.
  4. Rotate the main control valve body so that the main control separating plate is facing up.
  5. CAUTION: Valves may come out when rotating the main control valve body.
    CAUTION: The extension housing lube orifice and relief valves may stick to the separator plate.
    NOTE: The main control separator plate has a bonded gasket.
    Fig 5: Removing Valve Body Separator Plate Screws
    G01299819Courtesy of FORD MOTOR CO.
  6. Remove the valve body separator plate screws.
  7. Remove valve body separator plate.
    Fig 6: Removing Valve Body Separator Plate
    G01299820Courtesy of FORD MOTOR CO.
  8. Remove the extension housing lube orifice.
    Fig 7: Removing Extension Housing Lube Orifice
    G01299821Courtesy of FORD MOTOR CO.
  9. Remove the black plastic converter relief valve and spring.
    Fig 8: Removing Black Plastic Converter Relief Valve And Spring
    G01299822Courtesy of FORD MOTOR CO.
  10. Remove the four main control valve body check balls.
    Fig 9: Removing Four Main Control Valve Body Check Balls
    G01299823Courtesy of FORD MOTOR CO.