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Lead Terminal Repair: Material

Fig 1: Item Specifications
G02242159Courtesy of FORD MOTOR CO.
  1. Clean the bus bar in the area to be serviced with steel wool (3/0 to 4/0 grade).
    NOTE: The rear window glass must be at room temperature at the time of the repair.
    Fig 2: Cleaning Bus Bar
    G02242160Courtesy of FORD MOTOR CO.
  2. Apply three coats of rear window defroster repair.
    NOTE: Allow 10 minutes of drying time between the coats.
    Fig 3: Applying Three Coats Of Rear Window Defroster Repair
    G02242161Courtesy of FORD MOTOR CO.
  3. Tin the bus bar repair area with solder.
    CAUTION: Do not overheat the rear window glass or damage to the rear window glass may occur.
    Fig 4: Tinning Bus Bar Repair Area With Solder
    G02242162Courtesy of FORD MOTOR CO.
  4. Preheat the rear window glass in the area to be serviced using the special tool and solder the terminal to the bus bar.
    CAUTION: To prevent overheating the rear window glass, remove the soldering gun as soon as the solder flows.
    Fig 5: Heating Rear Window Glass In Area To Be Serviced
    G02242163Courtesy of FORD MOTOR CO.
  5. Apply rear window defroster repair to the repair area as needed.
    NOTE: Turn the heated rear window switch ON for five minutes prior to the final inspection of the repair.