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Home >> Ford >> 2003 >> Explorer 4.6 W, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 249 (Engine Cooling System) >> Removal And Installation >> Water Pump >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2003 Mercury Marauder, 2003 Mercury Grand Marquis, and 2003 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: 4.6L (2V) shown, 4.6L (4V) similar.
  1. Drain the coolant. For additional information, refer to COOLING SYSTEM DRAINING, FILLING AND BLEEDING .
  2. Loosen the bolts.
    Fig 1: Loosening Bolts
    G01604944Courtesy of FORD MOTOR CO.
  3. Remove the belt.
  4. Remove the bolts and the water pump pulley.
    Fig 2: Removing Water Pump Pulley Bolts
    G01604945Courtesy of FORD MOTOR CO.
  5. Remove the water pump.
    Fig 3: Identifying Water Pump Bolts
    G01604946Courtesy of FORD MOTOR CO.
  6. Clean the water pump mounting surface.
    Fig 4: Identifying Water Pump Mounting Surface
    G01604947Courtesy of FORD MOTOR CO.
  7. CAUTION: Do not rotate the water pump housing once installed in the engine. Damage to the O-ring seal can occur, causing the water pump to leak.
    NOTE: Install a new O-ring seal and lubricate with the correct engine coolant.
    Fig 5: Installing O-Ring Seal
    G01604948Courtesy of FORD MOTOR CO.
  8. To install, reverse the removal procedure.