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Home >> Ford >> 2003 >> Expedition 4.6 W, RWD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle/Transmission >> In-Vehicle Repair >> Manual Control Lever Shaft And Seal >> Installation

Manual Control Lever Shaft And Seal: Installation

  1. Using the special tool, install the manual control lever seal.
    Fig 1: Installing Manual Control Lever Seal
    G01564774Courtesy of FORD MOTOR CO.
  2. Install the parking lever actuating rod.
    1. Install the manual valve detent lever.
    2. Install the parking lever actuating rod.
      Fig 2: Installing Parking Lever Actuating Rod
      G01564775Courtesy of FORD MOTOR CO.
  3. Install the manual control lever shaft.
    1. Install the manual control lever shaft.
    2. Install the inner manual control lever shaft nut.
    3. Install the manual lever shaft retaining pin.
      Fig 3: Installing manual Lever Shaft Retaining Pin
      G01564776Courtesy of FORD MOTOR CO.
  4. Install the manual valve detent lever spring.
    1. Position the manual valve detent lever spring.
    2. Install the manual valve detent lever spring bolt.
      Fig 4: Installing Manual Valve Detent Lever Spring Bolt
      G01564777Courtesy of FORD MOTOR CO.
  5. Install the digital TR sensor.
    1. Install the digital TR sensor.
    2. Loosely install the bolts.
      Fig 5: Installing Digital TR Sensor Bolts
      G01564778Courtesy of FORD MOTOR CO.
  6. NOTE: Manual shift lever must be in the neutral position.
    Fig 6: Aligning Digital TR Sensor Slots
    G01564779Courtesy of FORD MOTOR CO.
  7. Using the special tool, align the digital TR sensor slots. The tool is designed to fit snug.
  8. Tighten the bolts.
    Fig 7: Tightening Digital TR Sensor Bolts
    G01564780Courtesy of FORD MOTOR CO.
  9. Install the manual control lever.
    1. Position the manual control lever.
    2. Install a new manual lever shaft outer nut.
      Fig 8: Installing Manual Lever Shaft Outer Nut
      G01564781Courtesy of FORD MOTOR CO.
  10. With manual lever in overdrive, connect the shift control cable.
    Fig 9: Connecting Shift Control Cable
    G01564782Courtesy of FORD MOTOR CO.
  11. Install digital TR sensor electrical connector.
  12. Install the filter and transmission fluid pan.
  13. NOTE: To maintain initial driveshaft balance, align the index marks made during removal.
  14. On 4x4 vehicles, install the front driveshaft.
    1. Position the front driveshaft.
    2. Install the eight front driveshaft bolts (four each end).
      Fig 10: Installing Front Driveshaft Bolts
      G01564783Courtesy of FORD MOTOR CO.
  15. Lower the vehicle.
  16. Connect the battery ground cable.
  17. Fill the transmission with clean automatic transmission fluid and inspect for correct operation. For additional information, refer to FLUID PAN, GASKET AND FILTER .