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Home >> Ford >> 2003 >> Excursion 7.3 F, 4WD >> Repair and Diagnosis >> Body & Frame >> Frames, Subframes & Crossmembers >> Body System - Full Frame And Body Mounting -- Excursion >> General Procedures >> Frame Maintenance >> Rivet Removal

Rivet Removal

  1. NOTE: Do not drill outside the rivet into the frame because that will weaken the frame.

    Drill an 1/8-inch pilot hole through the rivet.

    Fig 1: Drilling 1/8-Inch Pilot Hole Through Rivet
    G06142493Courtesy of FORD MOTOR CO.
  2. Redrill an 11/32-inch hole through the shank of the rivet.
    Fig 2: Drilling 11/32-Inch Hole Through Shank Of Rivet
    G06142494Courtesy of FORD MOTOR CO.
  3. Remove the rivet head using an air chisel.
    Fig 3: Removing Rivet Head Using Air Chisel
    G06142495Courtesy of FORD MOTOR CO.
  4. Drive out the rivet with a punch.
    Fig 4: Driving Out Rivet With Punch
    G06142496Courtesy of FORD MOTOR CO.
  5. Remove the support.