Output Shaft: Assembly

NOTE: Whenever a bearing has been removed, a new one must be installed.

Fig 1: Pressing Bearing Using SST

Courtesy of FORD MOTOR CO.

NOTE: When installing the synchronizer blocking ring, align the synchronizer blocking ring groove and synchronizer hub inserts.

Fig 2: Pressing First Gear, Synchronizer Blocking Ring, And Reverse Gear Using SST

Courtesy of FORD MOTOR CO.

Using the special tools and a press, press on the first gear, synchronizer blocking ring, and reverse gear.
Install the snap ring.

Fig 3: Installing Snap Ring
Courtesy of FORD MOTOR CO.

NOTE: When installing the synchronizer blocking ring, align the synchronizer blocking ring groove and synchronizer hub inserts.

Fig 4: Press Synchronizer Blocking Ring, Second Gear, And Third Speed Gear Using SST

Courtesy of FORD MOTOR CO.

Using the special tools and a press, press on the synchronizer blocking ring, second gear, and third speed gear.
Install the snap ring.

Fig 5: Installing Snap Ring
Courtesy of FORD MOTOR CO.
Using the special tools and a press, press on the fourth speed gear.

Fig 6: Pressing on Fourth Speed Gear Using SST
Courtesy of FORD MOTOR CO.
Using the special tools and a press, press on the bearing (fourth gear side).

Fig 7: Pressing On Bearing (Fourth Gear Side) Using SST
Courtesy of FORD MOTOR CO.

NOTE: If not within specifications, disassemble and reassemble the output shaft assembly.