LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2002 >> ZX2 Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 587 (Seat System) >> Disassembly And Assembly >> Front Seat Backrest - SVT >> Disassembly

Front Seat Backrest - SVT: Disassembly

WARNING: This page is about a different car, the 2004 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Always wear safety glasses when repairing an air bag supplemental restraint system (SRS) vehicle and when handling an air bag module. This will reduce the risk of injury in the event of an accidental deployment.
WARNING: Never probe the connectors on the air bag module. Doing so can result in air bag deployment, which can result in personal injury.
WARNING: To reduce the risk of personal injury, do not use any memory saver devices.
NOTE: If a seat equipped with a seat mounted side air bag and/or a safety belt pretensioner (if equipped) system is being serviced, the supplemental restraint system (SRS) must be disabled.
NOTE: The air bag warning lamp illuminates when the RCM fuse is removed and the ignition switch is ON. This is normal operation and does not indicate a supplemental restraint system (SRS) fault.
NOTE: The SRS must be fully operational and free of faults before releasing the vehicle to the customer.
  1. Disable the SRS. For additional information, refer to DISABLING SYSTEM .
  2. Remove the head restraint.
  3. Detach the backrest cover from the underside of the backrest.
    • Detach the retaining strip.
      Fig 1: Detaching Backrest Cover From Underside Of Backrest
      G03194581Courtesy of FORD MOTOR CO.
  4. CAUTION: To avoid damage to the backrest lumbar support adjust handwheel, even pressure must be applied to the opposite sides of the handwheel.
    Fig 2: Removing Backrest Lumbar Support Adjust Handwheel
    G03194582Courtesy of FORD MOTOR CO.
  5. Remove the backrest lumbar support adjust handwheel.
  6. Detach the backrest release lever cables from the base of the backrest.
    1. Detach the outer cables from the backrest frame.
    2. Detach the inner cables from the release catches.
      Fig 3: Detaching Backrest Release Lever Cables From Base Of Backrest
      G03194583Courtesy of FORD MOTOR CO.
  7. Detach the backrest release lever inner cable from the release lever.
    1. Lift the backrest release lever.
    2. Detach the cable.
      Fig 4: Detaching Backrest Release Lever Inner Cable From Release Lever
      G03194584Courtesy of FORD MOTOR CO.
  8. Detach the backrest release lever housing from the backrest.
    1. Using a suitable screwdriver, depress the locking tang.
    2. Detach the housing.
    Fig 5: Detaching Backrest Release Lever Housing From Backrest
    G03194585Courtesy of FORD MOTOR CO.
  9. Remove the backrest release lever housing.
    • Detach the release lever outer cable from the housing.
      Fig 6: Removing Backrest Release Lever Housing
      G03194586Courtesy of FORD MOTOR CO.
  10. Remove the backrest release lever trim panel.
    Fig 7: Removing Backrest Release Lever Trim Panel
    G03194587Courtesy of FORD MOTOR CO.
  11. Roll the backrest cover up the backrest to access the lower ends of the tensioning rods.
  12. Detach the lower ends of the tensioning rods from the backrest.
    Fig 8: Detaching Lower Ends Of Tensioning Rods From Backrest
    G03194588Courtesy of FORD MOTOR CO.
  13. Roll the backrest cover up the backrest to access the upper ends of the tensioning rods.
  14. Detach the upper ends of the tensioning rods from the backrest.
    Fig 9: Detaching Upper Ends Of Tensioning Rods From Backrest
    G03194589Courtesy of FORD MOTOR CO.
  15. Roll the backrest cover up the backrest to access the upper end of the spring frame.
  16. Detach the backrest cover from the spring frame.
    • Cut the hog rings.
      Fig 10: Detaching Backrest Cover From Spring Frame
      G03194590Courtesy of FORD MOTOR CO.
  17. WARNING: Do not re-use the plastic retaining rivet. Always use the new rivet from the service kit. Failure to follow this warning could impair the air bag deployment and may result in personal injury.
    Fig 11: Removing Side Air Bag Module Deployment Sleeve Retainer
    G03194591Courtesy of FORD MOTOR CO.
  18. Remove the side air bag module deployment sleeve retainer.
    • Remove and discard the plastic retaining rivet.
  19. WARNING: Do not attempt to separate the plastic retaining strips in any other way than that detailed. Failure to follow this warning could impair the air bag deployment and may result in personal injury.
  20. Detach the side air bag deployment sleeve from the backrest frame.
    • Slide apart the plastic retaining strips securing the side air bag deployment sleeve.
      Fig 12: Detaching Side Air Bag Deployment Sleeve From Backrest Frame
      G03194592Courtesy of FORD MOTOR CO.
  21. Remove the head restraint guides.
    • Using a suitable screwdriver, depress the locking tangs.
      Fig 13: Removing Head Restraint Guides
      G03194593Courtesy of FORD MOTOR CO.
  22. Remove the backrest cover.
    1. Detach the retaining strip.
    2. Remove the backrest cover.
    Fig 14: Removing Backrest Cover
    G03194594Courtesy of FORD MOTOR CO.
  23. Remove the tensioning rods from the backrest cover if a new backrest cover is to be installed.
  24. Remove the backrest pad.
    Fig 15: Removing Backrest Pad
    G03194595Courtesy of FORD MOTOR CO.
  25. Remove the backrest heater mat. For additional information, refer to SEAT BACKREST HEATER MAT .
  26. Remove the side air bag module. For additional information, refer to AIR BAG RESTRAINT SYSTEMS .