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Home >> Ford >> 2002 >> ZX2 Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1314 (Engine - 2.0L ZETEC) >> Disassembly And Assembly Of Subassemblies >> Cylinder Head >> Disassembly

Cylinder Head: Disassembly

WARNING: This page is about a different car, the 2004 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the camshaft position sensor.
    Fig 1: Removing Camshaft Position Sensor
    G04034166Courtesy of FORD MOTOR CO.
  2. Remove the electronic ignition (EI) coil pack.
    Fig 2: Removing Electronic Ignition (EI) Coil Pack
    G04034167Courtesy of FORD MOTOR CO.
  3. Remove the intake manifold.
    Fig 3: Removing Intake Manifold
    G04034168Courtesy of FORD MOTOR CO.
  4. Remove the exhaust manifold.
    Fig 4: Removing Exhaust Manifold
    G04034169Courtesy of FORD MOTOR CO.
  5. Remove the timing belt tensioner and idler pulley.
    1. Timing belt tensioner
    2. Idler pulley
    Fig 5: Removing Timing Belt Tensioner And Idler Pulley
    G04034170Courtesy of FORD MOTOR CO.
  6. Remove the timing belt inner cover.
    Fig 6: Removing Timing Belt Inner Cover
    G04034171Courtesy of FORD MOTOR CO.
  7. Remove the bracket.
    Fig 7: Removing Bracket
    G04034172Courtesy of FORD MOTOR CO.
  8. Remove the rear lifting eye.
    Fig 8: Removing Rear Lifting Eye
    G04034173Courtesy of FORD MOTOR CO.
  9. Remove the front lifting eye.
    Fig 9: Removing Front Lifting Eye
    G04034174Courtesy of FORD MOTOR CO.
  10. Remove the cylinder head temperature (CHT) sensor.
    Fig 10: Removing Cylinder Head Temperature (CHT) Sensor
    G04034175Courtesy of FORD MOTOR CO.
  11. Using the special tools, compress the valve spring and remove the valve spring retainer keys, the valve spring retainers, and the valve springs.
    • Remove the special tools.
    Fig 11: Compressing Valve Spring And Removing Valve Spring Retainer Keys, Valve Spring Retainers, And Valve Springs
    G04034176Courtesy of FORD MOTOR CO.
  12. Inspect the valve spring, valve spring retainer and valve spring retainer key. For additional information, refer to ENGINE SYSTEM-GENERAL INFORMATION . Install new parts as necessary.
  13. NOTE: Mark each valve if the original valves are to be used.
    Fig 12: Removing Valves
    G04034177Courtesy of FORD MOTOR CO.
  14. Remove the valves.
  15. Using the special tools, remove and discard the valve stem seals.
    Fig 13: Removing Valve Stem Seals
    G04034178Courtesy of FORD MOTOR CO.
  16. Inspect the valves. For additional information refer to ENGINE SYSTEM-GENERAL INFORMATION . Install new parts as necessary.