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Home >> Ford >> 2002 >> ZX2 Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1224 (Front Disc Brake System) >> Removal And Installation >> Front Brake Pads >> Removal

Front Brake Pads: Removal

WARNING: This page is about a different car, the 2005 Mercury Mountaineer and 2005 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Use of any other than approved DOT 3 motor vehicle brake fluid will cause permanent damage to brake components and will render the brakes inoperative. Failure to follow these instructions may result in personal injury.
WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally, drink water and induce vomiting. Get medical attention immediately. Failure to follow these instructions may result in personal injury.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.
  1. Check the brake fluid level in the brake master cylinder reservoir.
    • If required, remove brake fluid until the brake master cylinder reservoir is half full.
  2. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING .
  3. CAUTION: Do not pry in the brake caliper sight hole to retract the pistons as this can damage the pistons and boots.
    CAUTION: Do not allow the brake caliper to hang from the brake flexible hose. Use a suitable tool and support the brake caliper.
  4. Remove the 2 brake caliper bolts and position the brake caliper aside.
  5. CAUTION: Install new brake pads if they are worn past the specified thickness above the metal backing plate or rivets. Install new brake pads in complete axle sets.
  6. Inspect the brake pads for wear and contamination.
  7. Measure the brake disc thickness and install a new front brake disc if it is not within specification.
  8. Remove the brake pads and spring clips.
    • Discard the spring clips.