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Idler Gear: Disassembly

    CAUTION: Use protective vise plates to prevent damage to the special tool.
    Fig 1: Removing Idler Gear Shaft Nut
    G01744487Courtesy of FORD MOTOR CO.
  1. Use Torque Adapter to secure the idler gear shaft and remove the idler gear shaft nut.
    1. Secure the idler gear shaft in a vise with Torque Adapter.
    2. Remove the idler gear shaft nut.
  2. Remove the (A) idler gear bearing and the (B) spacer.
    3. Fig 2: Removing Idler Gear Bearing & Spacer
    G01744488Courtesy of FORD MOTOR CO.
  3. Separate the (A) idler gear from the (B) idler gear shaft, then remove the remaining (C) idler gear bearing.
    4. Fig 3: Removing Idler Gear From Idler Gear Shaft, & Removing The Remaining Idler Gear Bearing
    G01744489Courtesy of FORD MOTOR CO.
    CAUTION: Use a protective material to prevent damage to the idler gear.
  4. Remove the bearing cup.
    1. Secure the idler gear in a vise and position Impact Slide Hammer with Bearing Cup Puller.
    2. Remove the bearing cup.
    5. Fig 4: Removing Bearing Cap
    G01744490Courtesy of FORD MOTOR CO.
  5. Use Step Plate Adapter to press out the other bearing cup from the idler gear.
Fig 5: Pressing Out Other Bearing Cup From Idler Gear
G01744491Courtesy of FORD MOTOR CO.
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