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Home >> Ford >> 2002 >> ZX2 Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission - Overhaul >> Disassembly And Assembly Of Subassemblies >> 3-4 Clutch >> Disassembly

3-4 Clutch: Disassembly

  1. Remove the thrust bearing.
  2. Remove the 3-4 clutch pressure plate snap ring.
    3. Fig 1: Removing 3-4 Clutch Pressure Plate Snap Ring
    G01744417Courtesy of FORD MOTOR CO.
  3. Remove the 3-4 clutch pressure plate.
    4. Fig 2: Removing 3-4 Clutch Pressure Plate
    G01744418Courtesy of FORD MOTOR CO.
  4. Remove the 3-4 clutch disc pack.
    5. Fig 3: Removing 3-4 Clutch Disc Pack
    G01744419Courtesy of FORD MOTOR CO.
  5. Use Clutch Spring Compressor to remove the 3-4 clutch return spring snap ring.
    1. Install Clutch Spring Compressor and compress the 3-4 clutch piston spring. Compress the 3-4 clutch piston spring only enough to remove the snap ring.
    2. Remove the 3-4 clutch return spring snap ring.
    6. Fig 4: Removing 3-4 Clutch Return Spring Snap Ring
    G01744420Courtesy of FORD MOTOR CO.
  6. Remove the (A) 3-4 clutch piston spring retainer and the (B) 3-4 clutch piston spring.
    7. Fig 5: Removing 3-4 Clutch Piston Spring Retainer & 3-4 Clutch Piston Spring
    G01744421Courtesy of FORD MOTOR CO.
  7. Use Leak Check Adapter to remove the direct clutch piston.
    1. Install Leak Check Adapter to the 3-4 clutch cylinder.
    2. Apply compressed air through Leak Check Adapter and remove the 3-4 clutch piston. Apply a maximum air pressure of 390 kPa (57 psi).
    8. Fig 6: Removing Direct Clutch Piston
    G01744422Courtesy of FORD MOTOR CO.
  8. Remove the (A) 3-4 clutch piston large seal and the (B) 3-4 clutch piston inner seal.
    9. Fig 7: Removing 3-4 Clutch Piston Large Seal & 3-4 Clutch Piston Inner Seal
    G01744423Courtesy of FORD MOTOR CO.
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