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Home >> Ford >> 2002 >> Taurus SES, 3.0 S >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Engine - 3.0L 2V) >> Installation >> Engine - with CII Power Steering System >> Engine Installation

Engine Installation

WARNING: This page is about a different variant/trim than selected.
  1. Install the flywheel.
    Fig 1: Installing Flywheel
    G02155789Courtesy of FORD MOTOR CO.
  2. Position the engine on the subframe and transmission assembly.
    Fig 2: Positioning Engine On Subframe & Transmission Assembly
    G02155790Courtesy of FORD MOTOR CO.
  3. Install the transmission to engine bolts.
    • Install five bolts.
    • Install one stud bolt.
    Fig 3: Installing Transmission To Engine Bolts
    G02155791Courtesy of FORD MOTOR CO.
  4. Install the RH engine support insulator through bolt.
    Fig 4: Installing Right Side Engine Support Insulator Through Bolt
    G02155792Courtesy of FORD MOTOR CO.
  5. Install the LH engine support insulator-to-subframe nut.
    Fig 5: Installing Left Side Engine Support Insulator-To-Subframe Nut
    G02155793Courtesy of FORD MOTOR CO.
  6. Install the two RH engine support insulator-to-transmission bolts.
    Fig 6: Installing Two Right Side Engine Support Insulator-To-Transmission Bolts
    G02155794Courtesy of FORD MOTOR CO.
  7. Disconnect the engine lift equipment and position it aside.
    Fig 7: Disconnecting Engine Lift
    G02155795Courtesy of FORD MOTOR CO.
  8. Remove the RH engine lifting eye.
    Fig 8: Removing Right Side Engine Lifting Eye
    G02155796Courtesy of FORD MOTOR CO.
  9. Remove the LH engine lifting eye.
    Fig 9: Removing Left Side Engine Lifting Eye
    G02155797Courtesy of FORD MOTOR CO.
  10. Install the secondary air injection hose.
    Fig 10: Installing Secondary Air Injection Hose
    G02155798Courtesy of FORD MOTOR CO.
  11. Install the RH catalytic converter heat shield.
    • Install the two nuts.
    • Position the ground strap and install the bolt.
    Fig 11: Installing Right Side Catalytic Converter Heat Shield
    G02155799Courtesy of FORD MOTOR CO.
  12. Position the 42-pin connector on the bracket and connect the transaxle harness electrical connector.
    Fig 12: Connecting Transaxle Harness Electrical Connector
    G02155800Courtesy of FORD MOTOR CO.
  13. Connect the Turbine Shaft Speed (TSS) sensor electrical connector.
    Fig 13: Connecting Turbine Shaft Speed Sensor Electrical Connector
    G02155801Courtesy of FORD MOTOR CO.
  14. Connect the output speed sensor (OSS) electrical connector.
    Fig 14: Connecting Output Speed Sensor Electrical Connector.
    G02155802Courtesy of FORD MOTOR CO.
  15. Install the ignition coil.
    • Install the bolts.
    Fig 15: Installing Ignition Coil
    G02155803Courtesy of FORD MOTOR CO.
  16. Connect the ignition coil electrical connector.
    Fig 16: Connecting Ignition Coil Electrical Connector
    G02155804Courtesy of FORD MOTOR CO.
  17. Connect the ignition coil.
    • Connect the spark plug wires.
    Fig 17: Connecting Spark Plug Wires To Ignition Coil
    G02155805Courtesy of FORD MOTOR CO.
  18. Install the secondary air injection valve and bracket.
    • Install the nuts.
    Fig 18: Secondary Air Injection Valve And Bracket
    G02155806Courtesy of FORD MOTOR CO.
  19. Connect the secondary air injection valve vacuum tube.
    Fig 19: Connecting Secondary Air Injection Valve Vacuum Tube
    G02155807Courtesy of FORD MOTOR CO.
  20. Connect the control valve solenoid to the bracket.
    Fig 20: Connecting Control Valve Solenoid To Bracket
    G02155808Courtesy of FORD MOTOR CO.
  21. Install the LH secondary air injection tube.
    • Tighten the compression nuts.
    Fig 21: Installing Left Side Secondary Air Injection Tube
    G02155809Courtesy of FORD MOTOR CO.
  22. Connect the power steering pressure line to the power steering pump.
    Fig 22: Connecting Power Steering Pressure Line To Power Steering Pump
    G02155810Courtesy of FORD MOTOR CO.
  23. Install the power steering pressure line bracket.
    • Install the nut.
    Fig 23: Installing Power Steering Pressure Line Bracket
    G02155811Courtesy of FORD MOTOR CO.
  24. Install the power steering pressure line bracket.
    • Install the nut.
    Fig 24: Installing Power Steering Pressure Line Bracket
    G02155812Courtesy of FORD MOTOR CO.
  25. Using the special tool, raise the engine, transmission and subframe in to the vehicle.
    Fig 25: Raising Engine, Transmission & Subframe Into Vehicle
    G02155813Courtesy of FORD MOTOR CO.
  26. Install the four front subframe-to-body bolts.
    Fig 26: Installing Four Front Subframe-To-Body Bolts
    G02155814Courtesy of FORD MOTOR CO.
  27. Lower the special tool and position it aside.
  28. Install the LH and RH half shafts to the steering knuckles.
    Fig 27: Installing Left & Right Half Shafts To Steering Knuckles
    G02155816Courtesy of FORD MOTOR CO.
  29. Connect the LH and RH tie rod ends to the steering knuckles.
    Fig 28: Installing Left & Right Tie Rod Ends To Steering Knuckles
    G02155817Courtesy of FORD MOTOR CO.
  30. Connect the LH and RH lower control arms to the steering knuckles.
    Fig 29: Installing Left & Right Lower Control Arms To Steering Knuckles
    G02155818Courtesy of FORD MOTOR CO.
  31. Connect the LH and RH stabilizer links to the stabilizer bar.
    Fig 30: Connecting Left & Right Stabilizer Links To Stabilizer Bar
    G02155819Courtesy of FORD MOTOR CO.
  32. Install the four torque converter nuts.
    Fig 31: Installing Torque Converter Nuts
    G02155820Courtesy of FORD MOTOR CO.
  33. Install the engine rear plate.
    Fig 32: Installing Engine Rear Plate
    G02155821Courtesy of FORD MOTOR CO.
  34. Install the starter motor.
    Fig 33: Installing Starter Motor
    G02155822Courtesy of FORD MOTOR CO.
  35. Connect the starter motor electrical connectors.
    • Install the nuts.
    Fig 34: Connecting Starter Motor Electrical Connectors
    G02155823Courtesy of FORD MOTOR CO.
  36. Install the starter motor electrical connector cover.
    Fig 35: Installing Starter Motor Electrical Connector Cover
    G02155824Courtesy of FORD MOTOR CO.
  37. Connect the auxiliary oil cooler assembly.
    • Connect the transmission oil cooler hose, if equipped.
    • Connect the power steering return hose.
    Fig 36: Connecting Auxiliary Oil Cooler Assembly
    G02155825Courtesy of FORD MOTOR CO.
  38. Connect the wire harness electrical connector.
    Fig 37: Connecting Wire Harness Electrical Connector
    G02155826Courtesy of FORD MOTOR CO.
  39. Connect the transmission oil cooler hose.
    Fig 38: Connecting Transmission Oil Cooler Hose
    G02155827Courtesy of FORD MOTOR CO.
  40. Connect the lower radiator hose to the radiator and the degas bottle supply hose.
    Fig 39: Connecting Lower Radiator Hose To Radiator & Degas Bottle Supply Hose
    G02155828Courtesy of FORD MOTOR CO.
  41. Install the radiator support bracket.
    Fig 40: Installing Radiator Support Bracket
    G02155829Courtesy of FORD MOTOR CO.
  42. Connect the lower radiator hose to the water pump.
    Fig 41: Connecting Lower Radiator Hose To Water Pump
    G02155830Courtesy of FORD MOTOR CO.
  43. Connect the A/C discharge tube.
    • Install the nut.
    Fig 42: Connecting A/C Discharge Tube
    G02155831Courtesy of FORD MOTOR CO.
  44. Install the front wheels.
  45. Install the catalytic converters and Y-pipe assemblies.
  46. Connect the catalyst monitor sensor electrical connector.
    Fig 43: Connecting Catalyst Monitor Sensor Electrical Connector
    G02155832Courtesy of FORD MOTOR CO.
  47. Connect the catalyst monitor sensor electrical connector.
    Fig 44: Connecting Catalyst Monitor Sensor Electrical Connector
    G02155833Courtesy of FORD MOTOR CO.
  48. Install the valance panel.
    • Install the three screws.
    • Install the 9 pin-type retainers.
    Fig 45: Installing Valance Panel
    G02155834Courtesy of FORD MOTOR CO.
  49. Lower the vehicle.
  50. Connect the Powertrain Control Module (PCM) electrical connector.
    • Tighten the bolt.
    Fig 46: Connecting Powertrain Control Module Electrical Connector
    G02155835Courtesy of FORD MOTOR CO.
  51. Connect the Evaporative Emissions (EVAP) canister purge valve electrical connector.
    Fig 47: Connecting Evaporative Emissions Canister Purge Valve Electrical Connector
    G02155836Courtesy of FORD MOTOR CO.
  52. Connect the ground electrical connectors.
    • Install the bolt.
    Fig 48: Connecting Ground Electrical Connectors
    G02155837Courtesy of FORD MOTOR CO.
  53. Connect the heater water hose.
    Fig 49: Connecting Heater Water Hose
    G02155838Courtesy of FORD MOTOR CO.
  54. Connect the degas hose to the degas bottle.
    Fig 50: Connecting Degas Hose To Degas Bottle
    G02155839Courtesy of FORD MOTOR CO.
  55. Install the engine roll restrictor.
    • Install the bolts.
    Fig 51: Installing Engine Roll Restrictor
    G02155840Courtesy of FORD MOTOR CO.
  56. Install the engine roll restrictor brace.
    • Install the nuts.
    Fig 52: Installing Engine Roll Restrictor Brace
    G02155841Courtesy of FORD MOTOR CO.
  57. Connect the fuel supply hose. Refer to FUEL LINE CONNECTOR .
  58. Connect the A/C suction tube to the accumulator drier.
  59. Connect the generator electrical connectors.
    Fig 53: Connecting Generator Electrical Connectors
    G02155842Courtesy of FORD MOTOR CO.
  60. Connect the power steering return hose.
    Fig 54: Connecting Power Steering Return Hose
    G02155843Courtesy of FORD MOTOR CO.
  61. Connect the ground strap electrical connector.
    • Install the nut.
    Fig 55: Connecting Ground Strap Electrical Connector
    G02155844Courtesy of FORD MOTOR CO.
  62. Connect the upper radiator hose and heater water hose to the thermostat housing.
    Fig 56: Connecting Upper Radiator Hose & Heater Water Hose To Thermostat Housing
    G02155845Courtesy of FORD MOTOR CO.
  63. Connect the Transmission Range (TR) sensor and the 42-pin electrical connector.
    • Tighten the bolt.
    Fig 57: Connecting Transmission Range Sensor & 42-Pin Electrical Connectors
    G02155846Courtesy of FORD MOTOR CO.
  64. Install the manual control lever cable.
    Fig 58: Installing Manual Control Lever Cable
    G02155847Courtesy of FORD MOTOR CO.
  65. Connect the manual control lever cable to the manual control lever.
    • Install the nut.
    Fig 59: Connecting Manual Control Lever Cable To Manual Control Lever
    G02155848Courtesy of FORD MOTOR CO.
  66. Connect the chassis vacuum hose.
    Fig 60: Connecting Chassis Vacuum Hose
    G02155849Courtesy of FORD MOTOR CO.
  67. Install the accelerator cable bracket.
    • Install the bolts.
    Fig 61: Installing Accelerator Cable Bracket
    G02155850Courtesy of FORD MOTOR CO.
  68. Connect the accelerator cable, speed control cable and throttle return spring.
    Fig 62: Connecting Accelerator Cable, Speed Control Cable & Throttle Return Spring
    G02155851Courtesy of FORD MOTOR CO.
  69. Install the snow shield.
    • Install the pin-type retainers.
    Fig 63: Installing Snow Shield
    G02155852Courtesy of FORD MOTOR CO.
  70. Connect the steering column to the steering gear input shaft.
    • Tighten the pinch bolt.
    Fig 64: Connecting Steering Column To Steering Gear Input Shaft
    G02155853Courtesy of FORD MOTOR CO.
  71. Install the steering column input shaft coupling boot.
    • Install the three nuts.
    Fig 65: Installing Steering Column Input Shaft Coupling Boot
    G02155854Courtesy of FORD MOTOR CO.
  72. Install the Engine Air Cleaner (ACL) (9600) and the engine air cleaner outlet tube (9B659).
  73. Install the cowl extension and cowl vent screen.
  74. Install the battery and connect the battery ground cable.
  75. Fill the engine with clean engine oil.
  76. Fill and bleed the engine cooling system. Refer to BLEEDING .
  77. Charge the A/C system. Refer to REFRIGERANT SYSTEM CHARGING .
  78. Fill and bleed the power steering system. Refer to POWER STEERING SYSTEM FILLING .
  79. Inspect the engine and cooling system for leaks.
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