LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2002 >> Taurus SES, 3.0 S >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Engine - 3.0L 2V) >> In-Vehicle Repair >> Engine Front Cover-with CIII Power Steering System >> Installation

Engine Front Cover-with CIII Power Steering System: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Clean all sealing surfaces and position a new front cover gasket.
  2. Install the engine front cover and water pump assembly.
    1. Apply Pipe Sealant with Teflon® to the bolts indicated.
    2. Install the bolts.
    Fig 1: Installing Front Cover Bolt
    G02155134Courtesy of FORD MOTOR CO.
  3. Install the water pump pulley.
    Fig 2: Installing Water Pump Pulley
    G02155135Courtesy of FORD MOTOR CO.
  4. Connect the heater hose.
    • Connect the hose.
    • Position the clamp.
    Fig 3: Connecting Heater Hose
    G02155136Courtesy of FORD MOTOR CO.
  5. Install the support bracket.
    • Position the bracket.
    • Install the bolt.
    • Install the nut.
    Fig 4: Installing Support Bracket
    G02155137Courtesy of FORD MOTOR CO.
  6. Install the front end accessory drive bracket and bolts.
    Fig 5: Installing Front End Accessory Drive Bracket & Bolts
    G02155138Courtesy of FORD MOTOR CO.
  7. Install the accessory drive belt tensioner.
    Fig 6: Installing Accessory Drive Belt Tensioner
    G02155139Courtesy of FORD MOTOR CO.
  8. Install the power steering pump. Refer to POWER STEERING PUMP -- 3.0L (2V) CIII .
  9. Install the generator and the bolts.
    Fig 7: Installing Generator & Bolts
    G02155140Courtesy of FORD MOTOR CO.
  10. Install the generator support bracket.
    • Position the bracket.
    • Install the bolt.
    • Install the nut.
    Fig 8: Installing Generator Support Bracket
    G02155141Courtesy of FORD MOTOR CO.
  11. Install the alternator cable bracket.
    Fig 9: Installing Alternator Cable Bracket
    G02155142Courtesy of FORD MOTOR CO.
  12. Connect the generator.
    Fig 10: Connecting Generator
    G02155143Courtesy of FORD MOTOR CO.
  13. Raise the vehicle on a hoist.
  14. Install the crankshaft position (CKP) sensor.
    • Position the sensor.
    • Install the bolts.
    • Connect the connector.
    Fig 11: Installing Crankshaft Position Sensor
    G02155144Courtesy of FORD MOTOR CO.
  15. Connect the lower radiator hose.
    • Connect the hose.
    • Reposition the clamp.
    Fig 12: Connecting Lower Radiator Hose
    G02155145Courtesy of FORD MOTOR CO.
  16. Install the oil pan. Refer to OIL PAN .
  17. Install the crankshaft damper. Refer to CRANKSHAFT PULLEY .
  18. Install the coolant expansion tank. Refer to ENGINE COOLING .
  19. Install the engine anti-roll strut.
    Fig 13: Installing Engine Anti-Roll Strut
    G02155146Courtesy of FORD MOTOR CO.
  20. Install the engine anti-roll strut brace.
    Fig 14: Installing Engine Anti-Roll Strut Brace
    G02155147Courtesy of FORD MOTOR CO.
  21. Connect the battery.
  22. Fill and bleed the cooling system. Refer to BLEEDING .
scientia non olet · About LEMON Manuals