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Home >> Ford >> 2002 >> Taurus SES, 3.0 2, AX4S >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission Overhaul - Ax4S >> Disassembly & Assembly Of Subassemblies >> Chain Cover >> Assembly

Chain Cover: Assembly

  1. Install the manual valve detent spring.
    Fig 1: Installing Manual Valve Detent Spring
    G01671782Courtesy of FORD MOTOR CO.
  2. Measure the distance that the center bimetal element pin protrudes from the chain cover.
    Fig 2: Measuring Distance That Center Bimetal Element Pin Protrudes From Chain Cover
    G01671783Courtesy of FORD MOTOR CO.
  3. Install the bimetal element and the retaining collars.
    Fig 3: Installing Bimetal Element & Retaining Collars
    G01671784Courtesy of FORD MOTOR CO.
  4. Using the special tool, gently tap the retaining collar onto the pin until it seats against the tool edge.
    Fig 4: Seating Retaining Collar Onto Pin
    G01671785Courtesy of FORD MOTOR CO.
  5. Using the special tool, gently tap the retaining collar onto the pin until it seats against the tool edge.
    Fig 5: Seating Retaining Collar Onto The Pin
    G01671786Courtesy of FORD MOTOR CO.
  6. Remove the slotted end of the bimetal element and install the thermostat plate over the end and middle pins.
    Fig 6: Removing Slotted End Of Bimetal Element & Installing Thermostat Plate Over End & Middle Pins
    G01671787Courtesy of FORD MOTOR CO.
  7. Install the slotted end of the bimetal element under the retaining ring.
    Fig 7: Installing Slotted End Of Bimetal Element Under The Retaining Ring
    G01671788Courtesy of FORD MOTOR CO.
    8. NOTE: Coat the new seals with petroleum jelly. Install new seals on the accumulator pistons.
  8. Install New Seals On The Accumulator Pistons.
    9. Fig 8: Installing New Seals On Accumulator Pistons
    G01671789Courtesy of FORD MOTOR CO.
    CAUTION: Do not allow the pistons to cock in their bores or damage to the seals may result.
    Fig 9: Installing Pistons Into Correct Bore Of The Cover With Spring Pocket Up
    G01671790Courtesy of FORD MOTOR CO.
  9. Install the pistons into the correct bore of the cover with the spring pocket up.
    10. NOTE: The use of petroleum jelly will hold the accumulator piston shafts in place while assembling the chain cover.
    Fig 10: Installing Accumulator Piston Shafts
    G01671791Courtesy of FORD MOTOR CO.
  10. Install the accumulator piston shafts.
  11. Install the internal wire harness if it was removed.
    Fig 11: Installing Internal Wire Harness
    G01671792Courtesy of FORD MOTOR CO.
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