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Section 610 (Engine): Installation: Engine: Installation

WARNING: This page is about a different car, the 2004 Lincoln Town Car. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using the special tool, install the engine assembly in the vehicle.
    Fig 1: Installing Engine Assembly
    G03248485Courtesy of FORD MOTOR CO.
  2. Remove the special tools.
  3. Raise the vehicle. For additional information, refer to JACKING & HOISTING .
    4. NOTE: When vehicle is raised, verify that the torque converter is correctly seated.
    Fig 2: Installing Transmission-To-Engine Bolts And Stud
    G03248486Courtesy of FORD MOTOR CO.
  4. Install the four bolts and one stud.
  5. Connect the electrical connectors.
    Fig 3: Connecting Electrical Connectors
    G03248487Courtesy of FORD MOTOR CO.
  6. Install the LH heated oxygen sensor.
    Fig 4: Installing LH Heated Oxygen Sensor
    G03248488Courtesy of FORD MOTOR CO.
  7. Connect the RH heated oxygen sensor electrical connector.
    Fig 5: Connecting RH Heated Oxygen Sensor Electrical Connector
    G03248489Courtesy of FORD MOTOR CO.
  8. Install the engine insulator mount nuts.
    Fig 6: Installing Engine Insulator Mount Nuts
    G03248490Courtesy of FORD MOTOR CO.
  9. Install the four torque converter nuts.
    • Rotate the crankshaft to access the nuts.
    Fig 7: Installing Torque Converter Nuts
    G03248491Courtesy of FORD MOTOR CO.
  10. Install the rubber access plug.
    Fig 8: Installing Rubber Access Plug
    G03248492Courtesy of FORD MOTOR CO.
  11. Install the inspection cover and the bolts.
    Fig 9: Installing Inspection Cover
    G03248493Courtesy of FORD MOTOR CO.
  12. Install the starter motor and the bolts.
    Fig 10: Installing Starter Motor
    G03248494Courtesy of FORD MOTOR CO.
  13. Connect the starter electrical connections and install the nuts.
    • Install the solenoid terminal cover.
    Fig 11: Installing Solenoid Terminal Cover
    G03248495Courtesy of FORD MOTOR CO.
  14. Position the exhaust, install the four nuts and remove the support.
    Fig 12: Installing Exhaust Nuts
    G03248496Courtesy of FORD MOTOR CO.
  15. Install the power steering pump and the bolts.
    Fig 13: Installing Power Steering Pump
    G03248497Courtesy of FORD MOTOR CO.
  16. Install the A/C compressor and the bolts.
    Fig 14: Installing A/C Compressor
    G03248498Courtesy of FORD MOTOR CO.
  17. Connect the A/C compressor electrical connector.
    Fig 15: Connecting A/C Compressor Electrical Connector
    G03248499Courtesy of FORD MOTOR CO.
  18. Connect the engine wiring harness retainers to the A/C compressor.
    Fig 16: Connecting Engine Wiring Harness Retainers To A/C Compressor
    G03248500Courtesy of FORD MOTOR CO.
  19. Connect the crankshaft position (CKP) sensor electrical connector.
    Fig 17: Connecting Crankshaft Position (CKP) Sensor Electrical Connector
    G03248501Courtesy of FORD MOTOR CO.
  20. Position the transmission oil cooler tubes and install the bolt.
    Fig 18: Installing Transmission Oil Cooler Tube Bolt
    G03248502Courtesy of FORD MOTOR CO.
  21. Install the transmission cooler tube support bracket.
    Fig 19: Installing Transmission Cooler Tube Support Bracket
    G03248503Courtesy of FORD MOTOR CO.
  22. Install the power steering line bracket.
    Fig 20: Installing Power Steering Line Bracket
    G03248504Courtesy of FORD MOTOR CO.
  23. Connect the power steering pressure (PSP) switch electrical connector.
    Fig 21: Connecting Power Steering Pressure (PSP) Switch Electrical Connector
    G03248505Courtesy of FORD MOTOR CO.
  24. Connect the power steering electrical connector.
    Fig 22: Connecting Power Steering Electrical Connector
    G03248506Courtesy of FORD MOTOR CO.
  25. Connect the electrical connector.
    Fig 23: Connecting Electrical Connector
    G03248507Courtesy of FORD MOTOR CO.
  26. Lower the vehicle.
  27. Install the bolts.
    Fig 24: Installing Bolts
    G03248508Courtesy of FORD MOTOR CO.
  28. Install the cooling fan. For additional information, refer to ENGINE COOLING .
    29. NOTE: Do not reuse hose clamps. Use appropriately sized worm-style clamps in place of the constant tension clamps.
    Fig 25: Connecting Lower Radiator Hose
    G03248509Courtesy of FORD MOTOR CO.
  29. Connect the lower radiator hose.
  30. Connect the upper radiator hose to the water hose connection.
    Fig 26: Connecting Upper Radiator Hose To Water Hose Connection
    G03248510Courtesy of FORD MOTOR CO.
  31. Install the power steering reservoir.
    Fig 27: Installing Power Steering Reservoir
    G03248511Courtesy of FORD MOTOR CO.
  32. Connect the engine bulkhead connectors.
    Fig 28: Connecting Engine Bulkhead Connectors
    G03248512Courtesy of FORD MOTOR CO.
  33. Position the ground strap and install the bolt.
    Fig 29: Installing Ground Strap
    G03248513Courtesy of FORD MOTOR CO.
    34. NOTE: Do not reuse hose clamps. Use appropriately sized worm-style clamps in place of the constant tension clamps.
    Fig 30: Connecting Heater Water Hoses
    G03248514Courtesy of FORD MOTOR CO.
  34. Connect the heater water hoses.
  35. Connect the A/C low charge protection switch electrical connector.
    Fig 31: Connecting A/C Low Charge Protection Switch Electrical Connector
    G03248515Courtesy of FORD MOTOR CO.
  36. Connect the A/C electrical connector.
    Fig 32: Connecting A/C Electrical Connector
    G03248516Courtesy of FORD MOTOR CO.
  37. Connect the power distribution power supply electrical connector.
    Fig 33: Connecting Power Distribution Power Supply Electrical Connector
    G03248517Courtesy of FORD MOTOR CO.
  38. Install the electrical connection cover.
    Fig 34: Installing Electrical Connection Cover
    G03248518Courtesy of FORD MOTOR CO.
  39. Connect the electrical connectors.
    Fig 35: Connecting Electrical Connectors
    G03248519Courtesy of FORD MOTOR CO.
  40. Install the ground strap.
    Fig 36: Installing Ground Strap
    G03248520Courtesy of FORD MOTOR CO.
  41. Connect the fuel line spring lock coupling. For additional information, refer to FUEL SYSTEM-GENERAL INFORMATION .
  42. Install the accelerator cable and the speed control actuator cable to the clips.
    Fig 37: Installing Accelerator Cable And Speed Control Actuator Cable To Clips
    G03248521Courtesy of FORD MOTOR CO.
  43. Connect the accelerator cable and the speed control actuator cable.
    • Install the bolts.
    • Connect the cables.
    Fig 38: Connecting Accelerator Cable And Speed Control Actuator Cable
    G03248522Courtesy of FORD MOTOR CO.
  44. Position the canister purge valve bracket and install the nut.
    Fig 39: Installing Canister Purge Valve Bracket
    G03248523Courtesy of FORD MOTOR CO.
  45. Connect the three hoses and the canister purge valve electrical connection.
    Fig 40: Connecting Hoses And Canister Purge Valve Electrical Connection
    G03248524Courtesy of FORD MOTOR CO.
  46. Connect the vacuum hose.
    Fig 41: Connecting Vacuum Hose
    G03248525Courtesy of FORD MOTOR CO.
  47. Install the air cleaner and outlet pipe. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING .
  48. Install the accessory drive belt. For additional information, refer to DRIVE BELT ROUTING .
  49. Install the LH cowl extension and connect the electrical connector.
    Fig 42: Installing LH Cowl Extension And Connect Electrical Connector
    G03248526Courtesy of FORD MOTOR CO.
  50. Install the RH cowl extension.
    1. Install the extension.
    2. Install the pin-type retainers.
    3. Install the nuts and the bolts.
    Fig 43: Installing RH Cowl Extension
    G03248527Courtesy of FORD MOTOR CO.
  51. Install the wiper mounting arm and pivot shaft. For additional information, refer to WIPERS AND WASHERS .
  52. Fill the crankcase with engine oil.
  53. Connect both battery cables. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  54. Fill and bleed the cooling system. For additional information, refer to ENGINE COOLING .
  55. Install the hood.
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