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Home >> Ford >> 2002 >> Mustang Base, 2D Convertible, Automatic >> Repair and Diagnosis >> Steering >> Steering Column >> Removal And Installation >> Ignition Switch Lock Cylinder - Non-Functional >> Removal and Installation

Removal and Installation

    NOTE: Make sure the front wheels are in the straight-ahead position.
  1. Remove the steering wheel assembly. For additional information, refer to WHEEL  .
  2. Twist off the cap from the ignition switch cylinder.
    Fig 1: Twisting Off Cap From Ignition Switch Cylinder
    G03400519Courtesy of FORD MOTOR CO.
  3. NOTE: The lock cylinder is repaired by discarding the inoperative lock cylinder and building a new lock cylinder using the appropriate lock repair package (F85Z-11582-AA). The lock repair package includes a detailed instruction sheet to build the new lock cylinder to the current key code of the vehicle.
  4. Remove the ignition switch lock cylinder.
    • Use a 1/8-inch diameter drill bit to drill out the lock cylinder retaining pin.
    • Use a 3/8-inch drill bit to drill down the middle of the ignition lock key slot until the ignition switch lock cylinder breaks loose.
    • Remove and discard the ignition switch lock cylinder and clean the drill shavings from the steering column.
      Fig 2: Removing Ignition Switch Lock Cylinder
      G03400520Courtesy of FORD MOTOR CO.
  5. Remove the bearing retainer.
    Fig 3: Removing Bearing Retainer
    G03400521Courtesy of FORD MOTOR CO.
  6. Remove the bearing and gear.
    Fig 4: Removing Bearing & Gear
    G03400522Courtesy of FORD MOTOR CO.
    • Thoroughly clean all drill shavings from the steering column and inspect it for damage.
  7. To install, reverse the removal procedure.
    • Install a new ignition switch lock cylinder.
    • Verify ignition switch lock cylinder operation.
      Fig 5: Checking Ignition Switch Lock Cylinder Operation
      G03400523Courtesy of FORD MOTOR CO.