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Home >> Ford >> 2002 >> Focus S2 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine - 2.0L ZETEC-E >> In-Vehicle Repair >> Intake Manifold >> Removal

Intake Manifold: Removal

  1. Release the fuel pressure. For additional information, refer to FUEL SYSTEM PRESSURE RELEASE .
  2. Unfasten the cable ties if necessary and install new ones when reinstalling.
  3. Remove the generator. For additional information, refer to GENERATORS & REGULATORS article .
  4. Remove the air cleaner housing.
    1. Pull off the mass air flow (MAF) sensor connector.
    2. Detach the crankcase ventilation hose.
    3. Detach the intake hose.
      • Pull out the air cleaner housing from the rubber bushings.
        Fig 1: Pulling Off Mass Air Flow (MAF) Sensor Connector
        G03431623Courtesy of FORD MOTOR CO.
  5. Detach the accelerator cable and the speed control cable (if equipped) from the throttle body.
    Fig 2: Detaching Accelerator Cable And Speed Control Cable
    G03431624Courtesy of FORD MOTOR CO.
  6. Remove the fuel pressure sensor. For additional information, refer to FUEL PRESSURE SENSOR .
  7. Detach the EGR valve and EGR pipe bracket.
    Fig 3: Detaching EGR Valve And EGR Pipe Bracket
    G03431625Courtesy of FORD MOTOR CO.
  8. Pull off the vacuum hoses.
    9. Fig 4: Removing Vacuum Hoses
    G03431626Courtesy of FORD MOTOR CO.
  9. Disconnect the fuel injector wiring.
    Fig 5: Disconnecting Fuel Injector Wiring
    G03431627Courtesy of FORD MOTOR CO.
  10. Disconnect the camshaft position (CMP) sensor.
    Fig 6: Disconnecting Camshaft Position (CMP) Sensor
    G03431628Courtesy of FORD MOTOR CO.
  11. Detach the fuel line.
    Fig 7: Detaching Fuel Line
    G03431629Courtesy of FORD MOTOR CO.
  12. Remove the engine lifting eye.
    13. Fig 8: Removing Engine Lifting Eye
    G03431630Courtesy of FORD MOTOR CO.
  13. Detach the intake manifold (graphic shows engine removed).
    1. Remove the intake manifold studs on the front end of the engine.
    2. Remove the five bolts and two nuts.
      Fig 9: Removing Intake Manifold
      G03431631Courtesy of FORD MOTOR CO.
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