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Home >> Ford >> 2002 >> Explorer Sport 4.0 K, 4WD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> Disassembly & Assembly Of Subassemblies >> Main Control Valve Body >> Disassembly

Main Control Valve Body: Disassembly

    CAUTION: The SSC solenoid may pop out of its bore. This may damage the solenoid.
    Fig 1: Removing SSA & SSC Clamp, & SSA & SSC Solenoid
    G02045907Courtesy of FORD MOTOR CO.
  1. Remove the SSA and the SSC clamp and SSA and SSC solenoid.
    1. Remove the solenoid clamp screw.
    2. Remove the solenoid clamp.
    3. Remove the SSA and SSC solenoids.
  2. CAUTION: The torque converter clutch solenoid (TCC) solenoid may pop out of its bore. This may damage the solenoid.
    CAUTION: The converter modulator valve may come out after the TCC solenoid. This may cause damage to the valve.
    Fig 2: Removing SSB, SSD, Torque Converter Clutch Solenoid & EPC Solenoids
    G02045908Courtesy of FORD MOTOR CO.
  3. Remove the SSB, SSD, torque converter clutch solenoid, and the EPC solenoid.
    1. Remove the solenoid clamp screw.
    2. Remove the solenoid clamp.
    3. Remove the SSB, SSD, torque converter clutch solenoid and the EPC solenoids.
  4. Rotate the main control valve body so that the main control separating plate is facing up.
  5. CAUTION: Valves may come out when rotating the main control valve body.
    CAUTION: The extension housing lube orifice and relief valves may stick to the separator plate.
    NOTE: The main control separator plate has a bonded gasket.
    Fig 3: Removing Valve Body Separator Plate Screws
    G02045909Courtesy of FORD MOTOR CO.
  6. Remove the valve body separator plate screws.
  7. Remove valve body separator plate.
    Fig 4: Removing Valve Body Separator Plate
    G02045910Courtesy of FORD MOTOR CO.
  8. Remove the extension housing lube orifice.
    Fig 5: Removing Extension Housing Lube Orifice
    G02045911Courtesy of FORD MOTOR CO.
  9. Remove the black plastic converter relief valve and spring.
    Fig 6: Removing Black Plastic Converter Relief Valve & Spring
    G02045912Courtesy of FORD MOTOR CO.
  10. Remove the four main control valve body check balls.
    Fig 7: Removing Four Main Control Valve Body Check Balls
    G02045913Courtesy of FORD MOTOR CO.