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Transmission Case: Disassembly

  1. Remove the oil troughs.
    Fig 1: Removing Oil Troughs
    G02169073Courtesy of FORD MOTOR CO.
  2. Remove the input shaft bearing cup and countershaft front bearing cup.
      NOTE: New bearings and cups must be installed as a set.
    • Inspect the bearing cups for wear or damage. Install a new cup as necessary.
    • If a new bearing was installed on the input shaft or on the countershaft, install a new cup.
      Fig 2: Removing Input Shaft Bearing Cup And Countershaft Front Bearing Cup
      G02169074Courtesy of FORD MOTOR CO.
  3. Remove and discard the input shaft oil seal.
    Fig 3: Removing Input Shaft Oil Seal
    G02169075Courtesy of FORD MOTOR CO.
  4. Remove the case plug and discard the seal.
    Fig 4: Removing Case Plug Seal
    G02169076Courtesy of FORD MOTOR CO.
    5. NOTE: Use care when cleaning the mating surfaces. Nicks and gouges can prevent sealing and cause leaks.
  5. Clean the mating surface of the case.
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