Disassembly And Assembly Of Subassemblies: Mainshaft: Disassembly
- Place the special tool in a vise then install the input shaft with the input shaft locknut facing downward. Remove the input shaft locknut.
- Remove the input shaft needle bearing.
- Inspect the bearing for wear or damage. Install a new bearing as necessary.
- Remove the needle bearing.
- Inspect the bearing for wear or damage. Install a new bearing as necessary.
- Remove the retaining ring.
- Remove the third and fourth gear synchronizer assembly.
- Disassemble the third and fourth gear synchronizer.
- Inspect the synchronizer for wear or damage. Repair as necessary.
- Remove third gear.
- Inspect the gear for wear or damage. Install a new gear as necessary.
- Remove the third gear needle bearing.
- Inspect the bearing for wear or damage. Install a new bearing as necessary.
- Rotate the input shaft and place it in the bearing/oil seal plate.
- Using the special tools, remove the input shaft bearing, fifth gear and the fifth gear needle bearing.
- Inspect the bearing for wear or damage. Install a new bearing and cup as necessary. Install new bearings and cups in a set only. Do not install one without the other.
- Inspect the needle bearing for wear or damage. Install a new bearing as necessary.
- Inspect the gear for wear or damage. Install a new gear as necessary.
NOTE:
Place the Bearing/Oil Seal Plate in a vise.