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Home >> Ford >> 2002 >> Explorer 4.0 E, 4WD, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Overhaul Automatic Transmission >> Disassembly And Assembly Of Subassemblies >> Fluid Pump >> Disassembly

Fluid Pump: Disassembly

  1. Remove the fluid pump gasket, fluid pump seal ring, and the No.1 thrust washer.
    1. Remove and discard the fluid pump gasket.
    2. Remove and discard the fluid pump seal ring (square cut).
    3. Remove and tag the No.1 thrust washer.
  2. Fig 1: Removing Fluid Pump Gasket, Seal Ring & Thrust Washer
    G01672231Courtesy of FORD MOTOR CO.
  3. Remove the fluid pump support seal ring.
  4. Fig 2: Removing Fluid Pump Support Seal Ring
    G01672232Courtesy of FORD MOTOR CO.
  5. Remove the seal rings.
  6. Fig 3: Removing Fluid Pump Seal Rings
    G01672233Courtesy of FORD MOTOR CO.
  7. Remove the fluid pump housing.
  8. Fig 4: Removing Fluid Pump Housing
    G01672234Courtesy of FORD MOTOR CO.
    NOTE: A rough casting on the pump surface crescent is not a flaw.
    NOTE: The fluid pump gears are part of the pump assembly and are not repaired separately.
  9. Remove the fluid pump gears.
  10. Fig 5: Removing Fluid Pump Gears
    G01672235Courtesy of FORD MOTOR CO.
  11. Remove the drive gear O-ring seal and discard. Inspect the fluid pump gears for cracks and scoring.
  12. Fig 6: Removing Drive Gear O-Ring Seal
    G01672236Courtesy of FORD MOTOR CO.
  13. Inspect the overdrive pump.
    • Inspect the overdrive pump support gear pockets for scoring and wear.
    • Clean and inspect the overdrive and rear input shaft bushings.
  14. Fig 7: Inspecting Overdrive Pump
    G01672237Courtesy of FORD MOTOR CO.
  15. Inspect the fluid pump adapter plate for scoring and wear.
  16. Fig 8: Inspecting Fluid Pump Adapter Plate
    G01672238Courtesy of FORD MOTOR CO.
  17. Remove the valve.
  18. Fig 9: Remove Valve
    G01672239Courtesy of FORD MOTOR CO.
  19. Remove and discard the seal.
  20. Fig 10: Remove Seal
    G01672240Courtesy of FORD MOTOR CO.
  21. Inspect the fluid pump to converter housing bushing.
Fig 11: Inspecting Fluid Pump Bushing
G01672241Courtesy of FORD MOTOR CO.