Technical Service Bulletins
- A/C Compressor
- Accessories Control Systems
- Mil On With Pcm DTC P0463 And/Or Ic DTC B1201 - Fuel Gauge Drops To Empty Or Slow To Update After Refueling (06-2-12)
- BACKGLASS Difficult To Close (05-13-6)
- 4.0L - Fuel Gauge Intermittent Drops To Empty - Sender Kit Available (03-6-5)
- DTC - P1635 And/Or P1639 Present After Powertrain Control Module Pcm Or Instrument Cluster Replacement (02-5-8)
- Central Security Module (CSM) Service Tips (02-17-10)
- 4.0L - No Start - SECURILOCK Passive Anti-Theft System (Pats) - Unable To Access (01-24-5)
- Accessory Drive Belts
- Air Bag, SRS
- Anti-Lock Brakes
- Anti-Theft Systems
- Automatic Trans
- 5R55S/5R55N/5R55W Transmissions - Shift Concerns, Loss Of 2ND, 3RD And 5TH Gear, Incorrect Ratio DTC'S - Procedure To Inspect And Repair Servo Pin Bore Wear (09-12-12)
- 5R55W - No 3RD Gear Or Slipping 2-3 Shift - DTCS P0733 And P0745 (04-24-17)
- Gear Selector Lever - Increased Effort To Shift From Drive To Park (04-22-12)
- 4.6L/5R55W - Shudder During 5-4 And 4-5 Shift (03-14-7)
- New Transmission Cooler Flusher - Service Tips (03-14-8)
- 5R55W - Fluid Leak From The Converter Housing Area (03-5-7)
- 5R55N, 5R55S, 5R55W - New Rotunda Tool For Checking Fluid Level & Filling (02-20-3)
- 4.6L 5R55S - Shudder During 4-5, 5-4 Shift Or Harsh 2-3 Shift (02-18-5)
- 5R55W - Harsh Upshifts During Light To Medium Throttle (02-6-2)
- Transmission - 5R55W - Buzzing Noise From The Transmission When The Torque Converter Is Engaged (01-22-3)
- Transmission - 5R55W - "Tick" Noise From Transmission Front Or Intermediate Servo Cover Area (01-20-7)
- Whine/Howl Noise From Transmission At Cold Start-Up (01-14-2)
- 5R55W - Fluid Leak From Transmission Cooler Lines At Case Connection (01-10-2)
- 5R55W - Correct Transmission Fluid Checking Procedure (01-7-6)
- Auxiliary Emission Control Systems
- General Pcm Programming Procedures (04-24-14)
- Malfunction Indicator Lamp (Mil) Illuminated - System Lean Diagnostic Trouble Codes - DTC'S - Service Tips (04-17-4)
- Streamlined Diagnostic Procedure For DTCS P0401, P0402, P1400 Or P1401 (04-3-1)
- Mil With DTC'S P0442, P0455, P0456, P0457, P1442 Or Check Fuel Cap Lamp With DTC P0457 (03-9-8)
- DRIVEABILITY - Excessive Sulfur Smell From Exhaust (02-21-6)
- Axle Shafts
- Body Electrical
- Body Interior
- Brakes Control Systems
- Charging Systems
- Collision/Avoidance
- Communication Devices
- Cooling System (Mechanical)
- Keep The Cooling System Free Of Debris And Corrosion To Prevent Premature Water Pump Failure (TT002-13)
- Heater Core Leakage And Electrolysis (Information Only) (06-21-19)
- Cooling System - MOTORCRAFT Premium Gold Engine Coolant - Service Tips (02-3-4)
- 4.6L 2V - Coolant Seepage At Intake Manifold Cross-Over (02-2-2)
- Ford Motor Company Position On Engine Coolant Made From Propylene Glycol (96-16-4)
- Cruise Control Systems
- Differentials & Drive Axles
- 4 Wheel Drive/All Wheel Drive - With Control TRAC - Shudder On Acceleration/Deceleration Or Binding On Slow Turns (08-21-11)
- Unitized Seal Diagnosis - Leak / Grease Oil Separation - Axle Bearing Seal 8.8 Ifs, 8.8 IRS, And 9.75 IRS Axles (08-19-3)
- Limited Slip Axle Chatter, Shudder, Binding Sensation, Or Vibration During Low Speed Turning Maneuvers (06-4-4)
- Noise From Rear Wheel Hub Bearings (05-25-8)
- Rear Axle Noise Repair (05-6-18)
- Driveline 1ST Order Vibration/Boom/Drone (05-3-7)
- Driveshaft & Universal Joints
- Engine Control Systems
- WDS Cop Kit Diagnostic Tips - Coil On Plug (Cop) Ignition Systems - Engine Misfire Or Rough Running (05-22-8)
- 4.0L - Hard Start/No Start Condition During Cold Ambient Temperatures After Short Hot Soak Period (05-13-13)
- Hesitation During Hard Sweeping Right Turns (04-25-2)
- General Pcm Programming Procedures (04-24-14)
- Malfunction Indicator Lamp (Mil) Illuminated - System Lean Diagnostic Trouble Codes - DTC'S - Service Tips (04-17-4)
- Mil With DTC'S P0442, P0455, P0456, P0457, P1442 Or Check Fuel Cap Lamp With DTC P0457 (03-9-8)
- DRIVEABILITY - Idle Air Control (IAC) Valve Diagnostic Service Tips (03-3-5)
- DTC - P1635 And/Or P1639 Present After Powertrain Control Module Pcm Or Instrument Cluster Replacement (02-5-8)
- DRIVEABILITY - Excessive Sulfur Smell From Exhaust (02-21-6)
- 4.6L 5R55S - Shudder During 4-5, 5-4 Shift Or Harsh 2-3 Shift (02-18-5)
- Whining/Buzzing - Comes Through Speakers Of Entertainment Or Two-Way Radio (02-16-4)
- 4.0L SOHC - Mil - DTC P0300/P0301 Stored In Memory (02-3-2)
- 4.0L - No Start - SECURILOCK Passive Anti-Theft System (Pats) - Unable To Access (01-24-5)
- Entertainment Systems
- Delayed Radio Power Up When The Key Is Cycled On (05-21-7)
- Rear Window Defroster Grid/Integral Antenna Diagnosis And Repair - Terminal Tab Repair (04-24-5)
- CDX6 Radio Damaged During Service Shipping - Correct Shipment Procedures (02-25-2)
- Whining/Buzzing - Comes Through Speakers Of Entertainment Or Two-Way Radio (02-16-4)
- Exhaust
- Exterior Body Panels
- Aluminum Panel Corrosion (17-0062)
- Body - Liftgate Glass Applique Damaged/Cracked - Service Procedure (05-24-2)
- Hesitation During Hard Sweeping Right Turns (04-25-2)
- Mil With DTC'S P0442, P0455, P0456, P0457, P1442 Or Check Fuel Cap Lamp With DTC P0457 (03-9-8)
- Plastic Bumper/Fascia Parts - Preparation Procedures - Service Tips (03-10-1)
- Sheet Metal - Primed Service Parts - Prep Procedure & MSDS Information (02-5-6)
- Body - Body Joint Reinforcement Material (Structural Foam) - Repair Procedures (01-21-9)
- Exterior Lights
- Frames, Subframes & Crossmembers
- Aluminum Panel Corrosion (17-0062)
- Plastic Bumper/Fascia Parts - Preparation Procedures - Service Tips (03-10-1)
- Sheet Metal - Primed Service Parts - Prep Procedure & MSDS Information (02-5-6)
- Body - Body Joint Reinforcement Material (Structural Foam) - Repair Procedures (01-21-9)
- Body - Frame - Insufficient Clearance In Trailer Hitch Receiver (01-11-10)
- Fuel System
- Adjustable Pedal - Adjustment Inoperative (11-10-11)
- Hesitation During Hard Sweeping Right Turns (04-25-2)
- Mil With DTC'S P0442, P0455, P0456, P0457, P1442 Or Check Fuel Cap Lamp With DTC P0457 (03-9-8)
- 4.0L SOHC - Throttle Cable Routing And Splash Shield Modification (03-10-6)
- 4.0L SOHC - Buzz/Flutter From I/P, UNDERHOOD Area During Cold Weather, & Throttle Tip In (03-5-2)
- DRIVEABILITY - Idle Air Control (IAC) Valve Diagnostic Service Tips (03-3-5)
- Whining/Buzzing - Comes Through Speakers Of Entertainment Or Two-Way Radio (02-16-4)
- 4.6L 2V - Coolant Seepage At Intake Manifold Cross-Over (02-2-2)
- Fuses & Circuit Breakers
- Gauges & Instrument Panels
- Mil On With Pcm DTC P0463 And/Or Ic DTC B1201 - Fuel Gauge Drops To Empty Or Slow To Update After Refueling (06-2-12)
- 4.0L - Fuel Gauge Intermittent Drops To Empty - Sender Kit Available (03-6-5)
- DTC - P1635 And/Or P1639 Present After Powertrain Control Module Pcm Or Instrument Cluster Replacement (02-5-8)
- Headlights
- Heated Glass/Defoggers
- HVAC Control Systems
- Heater Core Leakage And Electrolysis (Information Only) (06-21-19)
- Noise During A/C Operation From Rear Of Vehicle (04-24-6)
- Evaporator Core Replacement (04-19-6)
- A/C Hoot Noise While Driving (04-18-3)
- Climate Control - Whistle Noise From Blend Door Shaft Area (03-7-4)
- 4.0L SOHC - Buzz/Flutter From I/P, UNDERHOOD Area During Cold Weather, & Throttle Tip In (03-5-2)
- Climate Control - A/C Service Tech Tips (02-20-8)
- Climate Control - Repeat Heater Core Failure (01-15-6)
- Climate Control - Clicking Noise From Temperature Blend Door Actuator (01-12-6)
- Ignition Switch/Steering Lock
- Ignition System
- Infotainment
- Interior/Exterior Trim
- Body - Liftgate Glass Applique Damaged/Cracked - Service Procedure (05-24-2)
- Body - Trim - Paint Peel-Off - Roof Rack Side Rail (04-4-5)
- DTC - P1635 And/Or P1639 Present After Powertrain Control Module Pcm Or Instrument Cluster Replacement (02-5-8)
- Moonroof Molding Loose - Sunshade Tearing During Use (01-13-2)
- Lubrication System
- Manual Steering
- Manual Trans
- Mechanical
- Hydraulic Versus Mechanical TENSIONERS (TT001-13)
- 4.6L 2V, 5.4L 2V, Or 6.8L 2V - Spark Plug Thread Repair Procedure - Not Covered Under New Vehicle Limited Warranty (07-21-2)
- Identifying The Correct Replacement Head Gasket For Certain Remanufactured Engines - Service Tip (06-18-16)
- Chirp Noise From FEAD Belt When A/C Compressor Is Engaging (05-17-8)
- 4.0L SOHC - Rattle Noise From Primary Chain Drive Area 2000-3000 Rpm (04-15-4)
- Engine Oil Level Indicator Markings - Reports Of Low Oil Level (03-8-3)
- 4.0L SOHC - Buzz/Flutter From I/P, UNDERHOOD Area During Cold Weather, & Throttle Tip In (03-5-2)
- DRIVEABILITY - Idle Air Control (IAC) Valve Diagnostic Service Tips (03-3-5)
- Engine - Straightedge Procedure For Checking Cylinder Head & Block Flatness (02-21-13)
- New Gasket Remover/Cleaner Service Tips For Aluminum Heads & Blocks (02-11-4)
- 4.0L SOHC - Mil - DTC P0300/P0301 Stored In Memory (02-3-2)
- 4.6L 2V - Coolant Seepage At Intake Manifold Cross-Over (02-2-2)
- Machining Of Aluminum Cylinder Heads Or Blocks - Warranty Information (02-2-3)
- Engine - Approved Head Gasket Replacement Service Procedures (02-1-4)
- Engine - Engine Oil System Priming Procedures - Service Tips (01-24-6)
- DRIVEABILITY - Detecting Vacuum Leaks - Using The Rotunda VACUTEC 522 Smoke Leak Detector Machine (01-20-5)
- Mirrors
- Paint & Coatings
- Aluminum Panel Corrosion (17-0062)
- Plastic Bumper/Fascia Parts - Preparation Procedures - Service Tips (03-10-1)
- Body - Paint - No CLEARCOAT Blending - Collision Manual Change (03-3-7)
- Paint - Premature CLEARCOAT Cracking - Service Tips (02-17-1)
- Paint - New Polishing Products - Service Procedures (02-16-3)
- Sheet Metal - Primed Service Parts - Prep Procedure & MSDS Information (02-5-6)
- Passive Restraints
- Restraints Control Systems
- Seats
- Starter
- Steering Column
- Steering Control Systems
- Steering Gear
- Sun Roof/T-Top/Convertible Top
- System
- Adjustable Pedal - Adjustment Inoperative (11-10-11)
- 4.6L 2V, 5.4L 2V, Or 6.8L 2V - Spark Plug Thread Repair Procedure - Not Covered Under New Vehicle Limited Warranty (07-21-2)
- No Crank / Starter Terminal Fatigue (06-19-14)
- WDS Cop Kit Diagnostic Tips - Coil On Plug (Cop) Ignition Systems - Engine Misfire Or Rough Running (05-22-8)
- 4.0L - Hard Start/No Start Condition During Cold Ambient Temperatures After Short Hot Soak Period (05-13-13)
- Hesitation During Hard Sweeping Right Turns (04-25-2)
- General Pcm Programming Procedures (04-24-14)
- Malfunction Indicator Lamp (Mil) Illuminated - System Lean Diagnostic Trouble Codes - DTC'S - Service Tips (04-17-4)
- Streamlined Diagnostic Procedure For DTCS P0401, P0402, P1400 Or P1401 (04-3-1)
- Mil With DTC'S P0442, P0455, P0456, P0457, P1442 Or Check Fuel Cap Lamp With DTC P0457 (03-9-8)
- DRIVEABILITY - No-Crank - Service Tips (03-13-6)
- 4.0L SOHC - Throttle Cable Routing And Splash Shield Modification (03-10-6)
- 4.0L SOHC - Buzz/Flutter From I/P, UNDERHOOD Area During Cold Weather, & Throttle Tip In (03-5-2)
- DRIVEABILITY - Idle Air Control (IAC) Valve Diagnostic Service Tips (03-3-5)
- DTC - P1635 And/Or P1639 Present After Powertrain Control Module Pcm Or Instrument Cluster Replacement (02-5-8)
- DRIVEABILITY - Excessive Sulfur Smell From Exhaust (02-21-6)
- 4.6L 5R55S - Shudder During 4-5, 5-4 Shift Or Harsh 2-3 Shift (02-18-5)
- Whining/Buzzing - Comes Through Speakers Of Entertainment Or Two-Way Radio (02-16-4)
- 4.0L SOHC - Mil - DTC P0300/P0301 Stored In Memory (02-3-2)
- 4.6L 2V - Coolant Seepage At Intake Manifold Cross-Over (02-2-2)
- Engine - Approved Head Gasket Replacement Service Procedures (02-1-4)
- 4.0L - No Start - SECURILOCK Passive Anti-Theft System (Pats) - Unable To Access (01-24-5)
- DRIVEABILITY - Detecting Vacuum Leaks - Using The Rotunda VACUTEC 522 Smoke Leak Detector Machine (01-20-5)
- Towing
- Transfer Case
- Transmission Control Systems
- 5R55S/5R55N/5R55W Transmissions - Shift Concerns, Loss Of 2ND, 3RD And 5TH Gear, Incorrect Ratio DTC'S - Procedure To Inspect And Repair Servo Pin Bore Wear (09-12-12)
- Shudder In 2ND And 3RD Gear On Acceleration - 4X4 Vehicles Without ADVANCETRAC (05-21-4)
- Gear Selector Lever - Increased Effort To Shift From Drive To Park (04-22-12)
- 4X4 Manual Transmission - Shudder During 2ND And 3RD Gear Acceleration (04-14-13)
- 4.6L/5R55W - Shudder During 5-4 And 4-5 Shift (03-14-7)
- 4.6L 5R55S - Shudder During 4-5, 5-4 Shift Or Harsh 2-3 Shift (02-18-5)
- Inadvertent Disabling Of Brake Shift Interlock (99-13-9)
- 5R55W - Harsh Upshifts During Light To Medium Throttle (02-6-2)
- Transmission - 5R55W - Harsh Upshift At Light To Medium Throttle - Vehicles Equipped With 4.6L Engine (01-20-3)
- 4.0L 5R55W - Soft/Long 2-3 Shift At 10-25 Mph Or Harsh 3-4 Shift At 20-35 Mph (01-11-1)
- 5R55W - TCIL Illuminated - DTC P0713 Or Various Other Transmission DTCS (01-10-7)
- Wheel Hubs
- Wheels & Tire System
- Window Motors & Regulators
- Wiring System (Data Link Connectors, Pwr Dist., Grnd Dist.)