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Home >> Ford >> 2002 >> Crown Victoria Police Interceptor, 4.6 W >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Automatic Transmission >> Disassembly & Assembly Of Subassemblies >> Pump & Intermediate Clutch Piston >> Disassembly

Pump & Intermediate Clutch Piston: Disassembly

  1. Remove the No. 1 selective pump support thrust washer.
    Fig 1: Identifying No. 1 Selective Pump Support Thrust Washer
    G01940444Courtesy of FORD MOTOR CO.
  2. Remove the front pump support.
    1. Remove the bolts.
    2. Remove the front pump support.
    Fig 2: Identifying Front Pump Support & Bolts
    G01940445Courtesy of FORD MOTOR CO.
  3. Remove the seal rings.
    Fig 3: Identifying Seal Rings
    G01940446Courtesy of FORD MOTOR CO.
  4. Remove the inner and outer pump gerotor gears.
    Fig 4: Identifying Inner & Outer Pump Gerotor Gears
    G01940447Courtesy of FORD MOTOR CO.
  5. Carefully pry spring retainer tabs and remove the spring retainer assembly.
    Fig 5: Identifying Spring Retainer Tabs
    G01940448Courtesy of FORD MOTOR CO.
  6. Remove the intermediate clutch piston.
    Fig 6: Identifying Intermediate Clutch Piston
    G01940449Courtesy of FORD MOTOR CO.
  7. Remove the clutch piston seals.
    1. Remove the intermediate clutch piston outer seal.
    2. Remove the intermediate clutch piston inner seal.
    Fig 7: Identifying Intermediate Clutch Piston Inner & Outer Seal
    G01940450Courtesy of FORD MOTOR CO.
  8. Remove and discard the front pump seal.
    Fig 8: Identifying Front Pump Seal
    G01940451Courtesy of FORD MOTOR CO.