LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2002 >> Crown Victoria Police Interceptor, 4.6 W >> Repair and Diagnosis >> External Pages >> Different car >> Section 212 (Steering Column) >> Disassembly And Assembly >> Steering Column >> Disassembly

Steering Column: Disassembly

WARNING: This page is about a different car, the 2002 Lincoln Continental. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: To avoid the risk of serious personal injury, read and follow all warnings, cautions, notes and instructions in the steering column removal and installation procedure.
  1. Remove the steering COLUMN .
  2. CAUTION: Carefully note the position of the steering column lock gear, bearing and retainer prior to removal.
    Fig 1: Removing Bearing Retainer
    G01313853Courtesy of FORD MOTOR CO.
  3. Remove the bearing retainer (3C610).
  4. Remove the steering column lock housing bearing (3E700).
    Fig 2: Removing Steering Column Lock Housing Bearing
    G01313854Courtesy of FORD MOTOR CO.
  5. Remove the steering column lock gear (3E717).
    Fig 3: Removing Steering Column Lock Gear
    G01313855Courtesy of FORD MOTOR CO.
  6. Remove the shock absorber electronic steering sensor (18B015).
    1. Disconnect the electrical connector.
    2. Remove the screws.
    3. Remove the shock absorber electronic steering sensor.
      Fig 4: Removing Shock Absorber Electronic Steering Sensor
      G01313856Courtesy of FORD MOTOR CO.
  7. On tilt steering column-equipped vehicles, remove the sensor ring.
    1. Remove the steering column lower bearing spring.
    2. Remove the sensor ring.
      Fig 5: Removing Sensor Ring On Tilt Steering Column-Equipped Vehicles
      G01313857Courtesy of FORD MOTOR CO.
  8. On fixed steering column equipped vehicles, remove the snap ring from the bottom of the steering column shaft.
    Fig 6: Removing Snap Ring From Bottom Of Steering Column Shaft On Fixed Steering Column Equipped Vehicles
    G01313858Courtesy of FORD MOTOR CO.
  9. Remove the steering column bearing tolerance ring (3L539) from the steering column shaft.
    Fig 7: Removing Steering Column Bearing Tolerance Ring From Steering Column Shaft
    G01313859Courtesy of FORD MOTOR CO.
  10. Remove the two lock cylinder housing pivot screws.
    Fig 8: Removing Lock Cylinder Housing Pivot Screws
    G01313860Courtesy of FORD MOTOR CO.
  11. WARNING: The steering column position spring is under tension and may come out with great force.
  12. Remove the steering column lock cylinder housing (3511) and the steering column shaft from the steering actuator housing (3F723).
    1. Pry up on the steering column locking levers (3B661) using a shop-fabricated tool.
    2. On tilt steering columns, remove the steering column position spring (3D655).
      Fig 9: Removing Steering Column Lock Cylinder Housing & Steering Column Shaft From Steering Actuator Housing
      G01313861Courtesy of FORD MOTOR CO.
  13. Remove the turn signal cancel cam.
    Fig 10: Removing Turn Signal Cancel Cam
    G01313862Courtesy of FORD MOTOR CO.
  14. Remove the snap ring.
    Fig 11: Removing Snap Ring
    G01313863Courtesy of FORD MOTOR CO.
  15. Remove the steering column upper bearing spring (3520).
    Fig 12: Removing Steering Column Upper Bearing Spring
    G01313864Courtesy of FORD MOTOR CO.
  16. Remove the steering column bearing sleeve (3518).
    Fig 13: Removing Steering Column Bearing Sleeve
    G01313865Courtesy of FORD MOTOR CO.
  17. Remove the steering column bearing tolerance ring.
    1. Slide the steering column shaft in toward the steering column lock cylinder housing, then out.
    2. Slide the steering column bearing tolerance ring off the steering column shaft.
      Fig 14: Removing Steering Column Bearing Tolerance Ring
      G01313866Courtesy of FORD MOTOR CO.
  18. Using a suitable punch, remove the steering column bearing (3517) from the steering column lock cylinder housing.
    Fig 15: Removing Steering Column Bearing From Steering Column Lock Cylinder Housing
    G01313867Courtesy of FORD MOTOR CO.
  19. On tilt steering columns, use a suitable punch to remove the steering column bearing from the steering column lock cylinder housing.
    Fig 16: Removing Steering Column Bearing From Steering Column Lock Cylinder Housing On Tilt Steering Columns
    G01313868Courtesy of FORD MOTOR CO.
  20. Remove the brake shift interlock solenoid.
    1. Remove the three bolts.
    2. Remove the brake shift interlock solenoid.
      Fig 17: Removing Brake Shift Interlock Solenoid
      G01313869Courtesy of FORD MOTOR CO.
  21. Remove the shift tube.
    1. Remove the four bolts.
    2. Remove the two shift tube clamps.
    3. Remove the shift tube.
      Fig 18: Removing Shift Tube
      G01313870Courtesy of FORD MOTOR CO.
  22. Remove the transmission selector lever arm and support (7302).
    1. Remove the two bolts.
    2. Remove the transmission selector lever arm and support.
      Fig 19: Removing Transmission Selector Lever Arm And Support
      G01313871Courtesy of FORD MOTOR CO.
  23. Remove the gearshift selector tube spring (7379).
    Fig 20: Removing Gearshift Selector Tube Spring
    G01313872Courtesy of FORD MOTOR CO.
  24. Drive out the gearshift lever pin (7W441) from the shift tube.
    Fig 21: Driving Out Gearshift Lever Pin From Shift Tube
    G01313873Courtesy of FORD MOTOR CO.
  25. Remove the gearshift lever (7210).
    Fig 22: Removing Gearshift Lever
    G01313874Courtesy of FORD MOTOR CO.
  26. Remove the column shift selector lever plunger (7361).
    • If it is bent, install a new column shift selector lever plunger.
      Fig 23: Removing Column Shift Selector Lever Plunger
      G01313875Courtesy of FORD MOTOR CO.
  27. Remove the two gearshift lever socket bushings and the transmission control selector lever spring clip.
    Fig 24: Removing Gearshift Lever Socket Bushings & Transmission Control Selector Lever Spring Clip
    G01313876Courtesy of FORD MOTOR CO.
  28. Remove the steering column lock pawl (3E691).
    1. Drive out the steering column lock lever pin.
    2. Remove the steering column lock pawl.
      Fig 25: Removing Steering Column Lock Pawl
      G01313877Courtesy of FORD MOTOR CO.
  29. Remove the ignition switch (115 72).
    1. Remove the bolts.
    2. Remove the ignition switch.
      Fig 26: Removing Ignition Switch
      G01313878Courtesy of FORD MOTOR CO.
  30. Remove the lower steering column bearing and sleeve.
    Fig 27: Removing Lower Steering Column Bearing And Sleeve
    G01313879Courtesy of FORD MOTOR CO.
  31. Remove the steering column lower bearing retainer.
    1. Remove the three bolts.
    2. Remove the steering column lower bearing retainer.
      Fig 28: Removing Steering Column Lower Bearing Retainer
      G01313880Courtesy of FORD MOTOR CO.
  32. Remove the upper steering column lock actuator and the lower steering column lock actuator.
    Fig 29: Removing Upper & Lower Steering Column Lock Actuator
    G01313881Courtesy of FORD MOTOR CO.