Output Shaft: Assembly

NOTE: Whenever a bearing has been removed, a new one must be installed.

Fig 1: Removing Bearing (First Gear Side)

NOTE: When installing the synchronizer blocking ring, align the synchronizer blocking ring groove and synchronizer hub inserts.

Fig 2: Installing First Gear, Synchronizer Blocking Ring, And Reverse Gear

Using the special tools and a press, press on the first gear, synchronizer blocking ring, and reverse gear.
Install the snap ring.

Fig 3: Installing Snap Ring

NOTE: When installing the synchronizer blocking ring, align the synchronizer blocking ring groove and synchronizer hub inserts.

Fig 4: Installing Synchronizer Blocking Ring, Second Gear, And Third Speed Gear

Using the special tools and a press, press on the synchronizer blocking ring, second gear, and third speed gear.
Install the snap ring.

Fig 5: Installing Snap Ring
Using the special tools and a press, press on the fourth speed gear.

Fig 6: Installing Fourth Speed Gear
Using the special tools and a press, press on the bearing (fourth gear side).

Fig 7: Installing Bearing (Fourth Gear Side)

NOTE: If not within specifications, disassemble and reassemble the output shaft assembly.

Fig 8: Measuring Output Shaft Clearances

Measure the output shaft clearances.
1. Measure the clearance between first gear and the differential drive gear.
2. Measure the clearance between second gear and third gear.