LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2000 >> ZX2 Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 249 (Supplemental Inflatable Restraint System) >> Diagnostic Tests >> Test B: Air Bag Warning Light On Continuously >> Possible Causes

Possible Causes

WARNING: This page is about a different car, the 2004 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.

An AIR BAG warning light that is continuously illuminated may be caused by damage shorting bar or other electrical connector component, disconnected Restraints Control Module (RCM) module, loss of RCM ground circuit, AIR BAG warning light circuit shorted to ground, damaged battery or ignition circuit, inoperative RCM or AIR BAG warning light circuit open or short to battery.

NOTE: RCM connector must be fully seated prior to performing the following test. AIR BAG warning light will illuminate if RCM connector is not fully seated.

  1. Check for hard or intermittent self-test DTC

    Turn ignition switch to OFF position. Disable air bag system. See DISABLING SYSTEM  under DISABLING & ACTIVATING AIR BAG SYSTEM. Connect scan tool to Data Link Connector (DLC). See USING SCAN TOOL . Turn ignition switch to RUN position. Retrieve and record any continuous DTCs. See RETRIEVING DTCS  under DIAGNOSTICS. Perform on-demand self-test. See ON-DEMAND SELF-TEST  under DIAGNOSTICS. If continuous or on-demand DTCs were retrieved, go to diagnostic trouble code identification table for direction to appropriate test. See DIAGNOSTIC TROUBLE CODE IDENTIFICATION  table. If no DTCs were retrieved, go to next step.
  2. Check circuit for open

    Turn ignition switch to OFF position. Access RCM and disconnect harness connector C424. See RESTRAINTS CONTROL MODULE (RCM)  under REMOVAL & INSTALLATION. Access instrument cluster and disconnect harness connector C809. See INSTRUMENT CLUSTER  under REMOVAL & INSTALLATION. Measure resistance between harness side of RCM connector C424, terminal No. 14 and harness side of instrument cluster connector C809, terminal No. 22. (Black/Green wire, circuit No. 91S-JA14). See Figure & Fig 1 . If resistance is less than 5 ohms, go to next step. If resistance is more than 5 ohms, repair open in Black/Green wire. See WIRING DIAGRAMS . Activate air bag system. See ACTIVATING SYSTEM  under DISABLING & ACTIVATING AIR BAG SYSTEM. Clear DTCs. See CLEARING DTCS  under DIAGNOSTICS. Perform on-demand self-test. Perform system operation check. See AIR BAG SAFETY PRECAUTIONS .
  3. Check instrument cluster

    Reconnect instrument cluster harness connector C809. Turn ignition switch to RUN position. Connect fused jumper wire between ground and harness side of RCM connector C424, terminal No. 14 (Black/Green wire). If AIR BAG warning light does not illuminate, diagnose and repair instrument cluster. If AIR BAG warning light illuminates, replace RCM. Activate air bag system. Perform on-demand self-test. Perform system operation check.
    Fig 1: Identifying Instrument Cluster Harness Connector C809
    G99D00102Courtesy of FORD MOTOR CO.