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Home >> Ford >> 2000 >> ZX2 Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1733 (Engine System - General Information) >> General Procedures >> Cylinder Head Distortion

Cylinder Head Distortion

WARNING: This page is about a different car, the 2006 Mercury Montego, 2006 Ford Freestyle, and 2006 Ford Five Hundred. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOL(S)

G04655589
Feeler Gauge Set
303-D027 (D81L-4201-A) or equivalent
G04655590
Straight Edge
303-D039 (D83L-4201-a) or equivalent
    NOTE:
    1. Make sure all cylinder head surfaces are clear of any gasket material, RTV, oil and coolant. The cylinder head surface must be clean and dry before running a flatness check.
    2. Use a straight edge that is calibrated by the manufacturer to be flat with 0.005 mm (0.0002 in) per running foot length. For example, if the straight edge is 61 cm (24 in) long, the machined edge must be flat with 0.010 mm (0.0004 in) from end to end.
  1. Using a straight edge and a feeler gauge, inspect the cylinder head for flatness in the sequence shown in Fig 1. If the cylinder head is distorted, install a new cylinder head.
Fig 1: Inspecting Cylinder Head For Flatness
G03933329