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Oil Pan: Installation

WARNING: This page is about a different car, the 2004 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: The mating faces of the oil pan and the lower crankcase must be free from oil and sealant residue.
  1. Clean the mating faces of the oil pan and the lower crankcase.
  2. Clean all traces of oil residue and oil sludge from the oil pan.
  3. CAUTION: The lower crankcase may be damaged if sealant enters the blind holes.
    Fig 1: Installing Studs Into Blind Holes
    G04035068Courtesy of FORD MOTOR CO.
  4. Install ten M6 x 20 mm studs into the blind holes shown (engine shown removed for clarity).
  5. NOTE: Attach the oil pan within ten minutes of applying the sealant.
    Fig 2: Applying Bead Of Sealant To Mating Face Of Oil Pan
    G04035069Courtesy of FORD MOTOR CO.
  6. Apply a 3 mm diameter bead of sealant to the mating face of the oil pan.
  7. NOTE: The oil pan must not be removed once it comes into contact with the lower crankcase housing.
  8. Attach the oil pan to the lower crankcase housing.
    • Remove the studs.
  9. Install the oil pan retaining bolts.
    • Tighten the oil pan retaining bolts in the sequence shown in two stages.
    • Stage 1: 6 Nm
    • Stage 2: 10 Nm
    Fig 3: Oil Pan Tightening Sequence
    G04035070Courtesy of FORD MOTOR CO.
  10. NOTE: Inspect the oil drain plug and gasket. Install a new oil drain plug and gasket if necessary.
  11. Install the oil pan drain plug.
  12. Install the catalytic converter. For additional information, refer to EXHAUST SYSTEM .
  13. Fill the engine with engine oil.