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Home >> Ford >> 2000 >> ZX2 Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 992 (Front Disc Brake System) >> Removal And Installation >> Front Brake Caliper >> Removal And Installation

Removal And Installation

WARNING: This page is about a different car, the 2007 Mercury Mariner and 2007 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Use of any other than approved DOT 3 motor vehicle brake fluid will cause permanent damage to brake components and will render the brakes inoperative. Failure to follow these instructions may result in personal injury.
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
  2. Remove the brake caliper clip.
  3. Loosen the brake caliper jounce hose at the brake caliper.
    • To install, tighten to 20 Nm (15 lb-ft).
  4. Remove the 2 brake caliper dust boot caps.
  5. Remove the 2 brake caliper guide bolts.
    • To install, tighten to 35 Nm (26 lb-ft) for disc-drum brake system.
    • To install, tighten to 45 Nm (33 lb-ft) for 4-wheel disc brake system.
  6. Remove the brake caliper.
    • Unthread the brake caliper from the brake caliper jounce hose.
  7. NOTE: Make sure that the brake caliper jounce hose is not twisted.
  8. To install, reverse the removal procedure.