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Home >> Ford >> 2000 >> ZX2 Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 1256 (Front Disc Brake System) >> Removal And Installation >> Front Brake Pads >> Removal

Front Brake Pads: Removal

WARNING: This page is about a different car, the 2008 Ford RV Cutaway, 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Do not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of serious personal injury.
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.
WARNING: Always install new brake shoes or pads at both ends of an axle to reduce the possibility of brakes pulling vehicle to one side. Failure to follow this instruction may result in uneven braking and serious personal injury.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.
  1. Check the brake fluid level in the brake master cylinder reservoir.
    • If required, remove the fluid until the brake master cylinder reservoir is half full.
  2. Remove the wheel and tire. For additional information, refer to WHEELS AND TIRES article.
  3. Release the wheel speed sensor wiring harness from the brake flexible hose.
    4. Fig 1: Speed Sensor Wiring Retainers
    GF0012243Courtesy of FORD MOTOR CO.
    CAUTION: Do not pry in the caliper sight hole to retract the pistons, as this can damage the pistons and boots.
    CAUTION: Do not allow the brake caliper to hang from the brake caliper flexible hose or damage to the hose can occur.
  4. Remove the 2 brake caliper guide pin bolts and position the caliper aside.
    • Support the caliper using mechanic's wire.
  5. Remove the 2 brake pads and if equipped, remove the 4 retraction clips.
    • Discard the retraction clips.
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