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Home >> Ford >> 2000 >> ZX2 Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 1256 (Front Disc Brake System) >> Removal And Installation >> Front Brake Caliper >> Removal

Front Brake Caliper: Removal

WARNING: This page is about a different car, the 2008 Ford RV Cutaway, 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Do not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of serious personal injury.
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.
  1. Remove the wheel and tire. For additional information, refer to WHEELS AND TIRES article.
  2. Release the wheel speed sensor wiring harness from the brake flexible hose.
  3. Fig 1: Speed Sensor Wiring Retainers
    GF0012243Courtesy of FORD MOTOR CO.
  4. Remove the brake caliper flow bolt and position the brake flexible hose aside.
    • Discard the 2 copper washers.
  5. CAUTION: Do not pry in the caliper sight hole to retract the pistons as this can damage the pistons and boots.
  6. Remove the 2 brake caliper guide pin bolts and the brake caliper.
    • If leaks or damaged boots are found, install a new disc brake caliper.