Customer Satisfaction Program 04M04 - Front Coil Spring Extended Warranty Coverage (04M04)
Reference number: 04M04
CUSTOMER SATISFACTION PROGRAM 04M04 - FRONT COIL SPRING EXTENDED WARRANTY COVERAGE
SERVICE CAMPAIGN BULLETIN
| FORD: | 1999-2001 Taurus |
| MERCURY: | 1999-2001 Sable |
CUSTOMER SATISFACTION PROGRAM 04M04
SUBJECT
Customer Satisfaction Program 04M04 - Supplement #1
All 1999 through 2001 Model Year Taurus and Sable Vehicles
Front Coil Spring Extended Warranty Coverage
REF
Customer Satisfaction Program 04M04 - Dated July 2004
REASON FOR THIS SUPPLEMENT
Revised Service Actions: This bulletin is being supplemented to inform dealers that completion of program 04M04 will "close-out" Safety Recall 04S17 (Installation of Front Coil Spring Protective Shields for Vehicles Operated in Corrosion States).
PROGRAM TERMS
This program extends the warranty coverage of the front coil springs, due to fracture only, to 10 years of service or 150,000 miles from the warranty start date of the vehicle, whichever occurs first. If a vehicle has already accumulated more than 150,000 miles, this coverage will last until July 31,2005. Coverage is automatically transferred to subsequent owners.
VEHICLES COVERED BY THIS PROGRAM
All 1999 through 2001 model year Taurus and Sable vehicles built at the Chicago Assembly Plant from April 15, 1998 through August 13, 2001 and at the Atlanta Assembly Plant from March 23, 1998 through July 27, 2001. Affected vehicles are identified in OASIS.
REASON FOR PROVIDING ADDITIONAL COVERAGE
The front coil springs on some of the affected vehicles may fracture. Symptoms include uneven front ride height and front-end noise.
SERVICE ACTION
If an affected vehicle experiences this condition, dealers are to replace both front coil springs by following the instructions located in the vehicle Workshop Manual. This repair will be performed at no charge to the vehicle owner.
OWNER NOTIFICATION MAILING SCHEDULE
Owners of affected vehicles will be notified during the first week of August 2004. Please note that dealers should repair any affected vehicles that arrive at their dealerships with fractured front coil springs, whether or not the customer has received a letter.
ATTACHMENTS
- Attachment I: Administrative Information
- Attachment II: Labor Allowances and Parts Ordering Information
- Attachment III: Technical Information
- Customer Notification Letter
QUESTIONS?
- Claims Information: ... 1-800-423-8851
- Other (Dealer Only) Program Questions: ... 1-800-325-5621
ATTACHMENT I
Customer Satisfaction Program 04M04 - Supplement #1
All 1999 through 2001 Model Year Taurus and Sable Vehicles
Front Coil Spring Extended Warranty Coverage
OASIS ACTIVATED?
Yes. OASIS was activated July 9, 2004.
FSA VIN LIST ACTIVATED ?
No
STOCK VEHICLES
Do not perform this program unless the affected vehicle exhibits the covered condition.
SOLD VEHICLES
Only owners with affected vehicles that exhibit the covered condition will be directed to dealers for repairs.
TITLE BRANDED / SALVAGED VEHICLES
Affected title branded and salvaged vehicles are eligible for this Field Service Action.
RELATED DAMAGE
If a related damage condition exists that you believe to be caused by the covered condition, call the Special Service Support Center to request approval prior to the repair of any related damage. Requests for approval after completion of the repair will not be granted.
ADDITIONAL LABOR TIME
If a condition exists that requires additional labor to complete the repair, call the Special Service Support Center to request approval prior to performing any additional labor. Requests for approval after completion of the repair will not be granted.
OWNER REFUNDS
- Ford Motor Company will only refund owner-paid repairs covered by this program if the repair was performed prior to the date of the Customer Notification Letter (or after the date of the letter if an emergency repair was made away from the servicing dealer.) Refund claims that include other non-covered repairs, or those judged by Ford to be excessive, will not be accepted for reimbursement.
- Refund Claiming Information. (Submit on separate repair line.)
- - Program Code: 04M04
- - Misc. Expense: REFUND
- - Misc. Expense: ADMIN
- - Misc. Expense: 0.2 Hrs.
RENTAL VEHICLES
The use of rental vehicles is not authorized for this program.
CLAIMS PREPARATION AND SUBMISSION
- Enter claims using Direct Warranty Entry (DWE).
- Refund or related damage must be claimed on a repair line that is separate from the repair line on which the FSA is claimed.
- Refer to ACESII manual for claims preparation and submission information.
- Completion of program 04M04 will "close-out" Safety Recall 04S17 .
ATTACHMENT II
Customer Satisfaction Program 04M04 - Supplement #1
All 1999 through 2001 Model Year Taurus and Sable Vehicles
Front Coil Spring Extended Warranty Coverage
LABOR ALLOWANCES
| Description | Labor Operation | Labor Time |
|---|---|---|
| Replace both front coil springs. | 04M04B | 2.3 Hours |
PARTS REQUIREMENTS / ORDERING INFORMATION
Parts will not be direct shipped for this program. Order your parts requirements through normal order processing channels.
| Part Number | Description | Quantity |
|---|---|---|
| Refer to catalog for front springs (Base number is 5310.) | Front Coil Spring - Taurus and Sable | 2 |
PART AVAILABILITY INFORMATION
1999 Taurus/Sable Springs Available after 7/26/04
2000/2001 Taurus/Sable Springs Available now.
DEALER PRICE
For latest prices, refer to DOES II.
PARTS RETENTION AND RETURN
Affected front coil springs are subject to random selection for return to the Ford Warranty Parts Return Center (WPRC). Refer to your daily PEARS (Parts Evaluation and Return System) register for part disposition and return instructions.
Follow the provisions of the Warranty and Policy Manual for "Parts Retention and Return Procedures."
EXCESS STOCK RETURN
Excess stock returned for credit must have been purchased from Ford Customer Service Division in accordance with Policy Procedure Bulletin 4000.
ATTACHMENT III
Customer Satisfaction Program 04M04 - Supplement #1
All 1999 through 2001 Model Year Taurus and Sable Vehicles
Front Coil Spring Extended Warranty Coverage
OVERVIEW
This program involves replacing both front coil springs of the affected vehicles.
SERVICE PROCEDURE
REMOVAL
- Remove the tire and wheel assembly.
- CAUTION:
Do not use power tools to remove the stabilizer nut. Damage to the boot or ball joint can result.
NOTE: To remove the stabilizer nut, first loosen the nut, then use the hex holding feature to keep the stabilizer bar link ball joint from turning while removing the nut.
Remove the upper stabilizer bar attaching nut. Discard the nut.
- Remove the caliper brake hose support bolt.
- Remove the caliper assembly and brake pads. Support the caliper using mechanic's wire.
- Remove the brake caliper anchor plate bolts and remove the anchor plate and rotor.
- Remove and discard the tie rod attaching cotter pin and nut.
- Using special tool 211-001, remove the tie rod from the knuckle.
- Remove the ABS sensor bolt and position the sensor and the support clip out of the way.
- Remove the lower strut pinch nut. Discard the nut. Do not remove the pinch bolt at this time.
- Remove the lower ball joint nut. Discard the nut.
- Install the special tool 211-003 Steering Arm Puller, 211-S200 Adapter and 211-212 Ball Joint Thread Protector.
- Remove the lower ball joint from the lower control arm.
- Remove the special tool 211-003 Steering Arm Puller, 211-S200 Adapter and 211-212 Ball Joint Thread Protector.
- Mark the strut-to-knuckle position to ensure that the strut and knuckle are reassembled in the original position.
- Remove the windshield washer hose from the right side inner stud of the upper strut plate bolt.
- Remove the halfshaft nut.
- Install the special tool 204-069 Front Hub Remover/Installer, 205-237 Wheel Hub Adapter and 204-067 Halfshaft Installer.
- Disconnect the halfshaft from the hub and bearing assembly.
- Secure the halfshaft to the lower control arm with mechanic's wire.
- Remove the special tool 204-069 Front Hub Remover/Installer, 205-237 Wheel Hub Adapter and 204-067 Halfshaft Installer.
- Remove the lower strut pinch bolt.
- Remove the knuckle assembly.
- Remove the upper strut plate mounting bolts.
- Remove the strut assembly.
- Mount strut and spring assembly in a suitable coil spring compressor fixture.
- Compress spring and remove upper strut mount nut.
- Remove the old spring and install the new spring.
- Install the original strut to the new spring and install the upper strut mount and nut. Tighten the nut to 62 Nm (46 lb-ft).
INSTALLATION
- Install the strut and attach the upper strut plate mounting nuts. Tighten the nuts to 35 Nm (26 lb-ft).
- Install the windshield washer hose on right side inner stud of the upper strut plate bolt.
- Install the knuckle assembly on the lower strut and install the lower strut pinch bolt and a new nut. Tighten the nut to 115 Nm (85 lb-ft).
- Install the special tool 204-069 Front Hub Remover/Installer, 205-237 Wheel Hub Adapter and 204-067 Halfshaft Installer.
- Install the halfshaft into the knuckle assembly.
- Remove the special tool 204-069 Front Hub Remover/Installer, 205-237 Wheel Hub Adapter and 204-067 Halfshaft Installer.
- Install the lower ball joint into the lower control arm.
- Install a new nut. Tighten the nut to 80 Nm (59 lb-ft).
- Install the tie rod and a new nut. Tighten the nut to 55 Nm (41 lb-ft).
- Install a new cotter pin.
- Install the ABS sensor retaining clip and bolt. Tighten the bolt to 12 Nm (9 lb-ft).
- Install the front brake rotor.
- Install the brake caliper anchor plate and the anchor plate bolts. Tighten the bolts to 103 Nm (76 lb-ft).
- Install the brake pads, caliper and bolts. Tighten the bolts to 35 Nm (26 lb-ft).
- Install the caliper brake hose assembly and support bolt. Tighten the bolt to 15 Nm (11 lb-ft).
- CAUTION:
Do not use power tools to install the stabilizer nut. Damage to the boot or ball joint can result.
NOTE: To install the stabilizer nut use the hex holding feature to keep the stabilizer bar link ball joint from turning while installing the nut. Install a new nut.
Tighten the nut to 80 Nm (59 lb-ft).
- Install the wheel and tire assembly.
- Lower the vehicle and install the wheel hub washer and nut. Tighten the nut to 250 Nm (184 lb-ft).