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Home >> Ford >> 2000 >> Focus LX, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Engine - 2.0L ZETEC-E) >> Disassembly And Assembly Of Subassemblies >> Cylinder Head >> Assembly

Cylinder Head: Assembly

WARNING: This page is about a different variant/trim than selected.
    NOTE: If installing the original valves, make sure the valves are installed in the position from which they were removed. Coat the valve stems with Super Premium SAE 5W-20 Motor Oil or equivalent meeting Ford specification WSS-M2C153-H.
    Fig 1: Installing Valves
    G03431899Courtesy of FORD MOTOR CO.
  1. Install the valves.
    2. NOTE: Use the seal protector provided with the replacement kit to prevent damage to the valve stem seals.
    Fig 2: Installing Valve Stem Seals Onto Cylinder Head Valve Guides
    G03431900Courtesy of FORD MOTOR CO.
  2. Lubricate valve and guides with Super Premium SAE 5W-20 Motor Oil or equivalent meeting Ford specification WSS-M2C153-H and using the special tool install the valve stem seals onto the cylinder head valve guides.
  3. Place the valve spring in position over the valve and install the valve spring retainer.
  4. Using the special tools, compress the valve spring and install the valve spring retainer keys.
    • Remove the special tools.
      Fig 3: Installing Valve Spring Retainer Keys And Valve Springs
      G03431901Courtesy of FORD MOTOR CO.
  5. Install the CHT sensor.
    Fig 4: Installing CHT Sensor
    G03431902Courtesy of FORD MOTOR CO.
  6. Install the front lifting eye.
    Fig 5: Installing Front Lifting Eye
    G03431903Courtesy of FORD MOTOR CO.
  7. Install the rear lifting eye.
    Fig 6: Installing Rear Lifting Eye
    G03431904Courtesy of FORD MOTOR CO.
  8. Install the bracket.
    Fig 7: Installing Bracket
    G03431905Courtesy of FORD MOTOR CO.
  9. Install the timing belt inner cover.
    Fig 8: Installing Timing Belt Inner Cover
    G03431906Courtesy of FORD MOTOR CO.
    10. NOTE: Do not tighten the timing belt tensioner retaining bolt at this stage.
  10. Install the timing belt tensioner and the idler pulley.
    1. Timing belt tensioner.
    2. Idler pulley
      Fig 9: Installing Timing Belt Tensioner And Idler Pulley
      G03431907Courtesy of FORD MOTOR CO.
  11. Install the exhaust manifold.
    Fig 10: Installing Exhaust Manifold
    G03431908Courtesy of FORD MOTOR CO.
  12. Install the intake manifold.
    Fig 11: Installing Intake Manifold
    G03431909Courtesy of FORD MOTOR CO.
  13. Install the electronic ignition (EI) coil pack.
    Fig 12: Installing Electronic Ignition (EI) Coil Pack
    G03431910Courtesy of FORD MOTOR CO.
  14. Install the camshaft position sensor.
    Fig 13: Installing Camshaft Position Sensor
    G03431911Courtesy of FORD MOTOR CO.
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