Steering Column-Manual Transmission: Disassembly

WARNING: This page is about a different car, the 2002 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.

WARNING: To reduce the risk of serious personal injury, read and follow all warnings, cautions, notes and instructions in the steering column removal and installation procedure.

Remove the steering column (3C529). Refer to COLUMN .
Remove the ignition switch (11572).
1. Remove the ignition switch bolts.
2. Remove the ignition switch.
  
  Fig 1: Removing Ignition Switch
  Courtesy of FORD MOTOR CO.
Remove the bearing retainer (3C610).

Fig 2: Removing Bearing Retainer
Courtesy of FORD MOTOR CO.
Remove the steering column lock housing bearing (3E700).

Fig 3: Removing Steering Column Lock Housing Bearing
Courtesy of FORD MOTOR CO.
Remove the steering column lock gear (3E717).

Fig 4: Removing Steering Column Lock Gear
Courtesy of FORD MOTOR CO.
On fixed steering column equipped vehicles, remove the snap ring from the bottom of the steering column shaft.

Fig 5: Removing Snap Ring From Bottom Of Steering Column Shaft
Courtesy of FORD MOTOR CO.
On tilt steering column equipped vehicles, remove the sensor ring.
1. Remove the steering column lower bearing spring.
2. Remove the sensor ring.
  
  Fig 6: Removing Sensor Ring
  Courtesy of FORD MOTOR CO.
Remove the steering column bearing tolerance ring (3L539) from the steering column shaft.

Fig 7: Removing Steering Column Bearing Tolerance Ring
Courtesy of FORD MOTOR CO.
Remove the lock cylinder housing screws.

Fig 8: Removing Lock Cylinder Housing Screws
Courtesy of FORD MOTOR CO.

WARNING: Steering column position spring is under tension and may come out with great force.

Remove the lock cylinder housing and the steering column shaft from the steering actuator housing (3F723).
1. Pry up on the steering column lock left hand levers (3D653) using a shop fabricated tool.
2. On tilt steering columns, remove the steering column position spring (3D655).
  
  Fig 9: Removing lock cylinder housing and steering column shaft from steering actuator housing
  Courtesy of FORD MOTOR CO.
Remove the turn signal cancel cam.

Fig 10: Removing Turn Signal Cancel Cam
Courtesy of FORD MOTOR CO.
Remove the snap ring.

Fig 11: Removing Snap Ring
Courtesy of FORD MOTOR CO.
Remove the steering column upper bearing spring (3520).

Fig 12: Removing Steering Column Upper Bearing Spring
Courtesy of FORD MOTOR CO.
Remove the steering column bearing sleeve (3518).

Fig 13: Removing Steering Column Bearing Sleeve
Courtesy of FORD MOTOR CO.
Remove the steering column bearing tolerance ring.
1. Slide the steering column shaft in toward the steering column lock cylinder housing (3511), then out.
2. Slide the steering column bearing tolerance ring off the steering column shaft.
  
  Fig 14: Sliding Steering Column Bearing Tolerance Ring Off Steering Column Shaft
  Courtesy of FORD MOTOR CO.
Using a suitable punch, remove the steering column bearing (3517) from the steering column lock cylinder housing.

Fig 15: Removing Steering Column Bearing
Courtesy of FORD MOTOR CO.
On tilt steering column equipped vehicles, use a suitable punch to remove the steering column bearing from the steering column lock cylinder housing.

Fig 16: Removing Steering Column Bearing From Steering Column Lock Cylinder Housing
Courtesy of FORD MOTOR CO.
Remove the steering column bearing and sleeve.

Fig 17: Removing Steering Column Bearing And Sleeve
Courtesy of FORD MOTOR CO.
Remove the steering column lower bearing retainer (3D681).
1. Remove the three bolts.
2. Remove the steering column lower bearing retainer.
  
  Fig 18: Removing Steering Column Lower Bearing Retainer
  Courtesy of FORD MOTOR CO.
Remove the upper steering column lock lever actuator (3E715) and the lower steering column lock lever actuator.

Fig 19: Removing Upper Steering Column And Lower Steering Column Lock Lever Actuator
Courtesy of FORD MOTOR CO.