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Instrument Panel: Installation

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Electronic modules are sensitive to static electrical charges. If exposed to these charges, damage may result.
NOTE: Verify that the four-way locator on the LH side is correctly seated.
  1. Position the instrument panel on the LH dash locators.
    Fig 1: Positioning Instrument Panel On LH Dash Locators
    G03891023Courtesy of FORD MOTOR CO.
  2. Install the LH instrument panel bolts.
    Fig 2: Identifying LH Instrument Panel Bolts Tightening Torque
    G03891025Courtesy of FORD MOTOR CO.
  3. Install the RH instrument panel bolts.
    Fig 3: Identifying RH Instrument Panel Bolts Tightening Torque
    G03891026Courtesy of FORD MOTOR CO.
  4. Engage the antenna cable locators into the instrument panel and connect it to the radio.
  5. Connect the RH instrument panel cowl side wiring electrical connectors.
    Fig 4: Locating RH Instrument Panel Cowl Side Wiring Electrical Connectors
    G03891020Courtesy of FORD MOTOR CO.
  6. Connect the ECS module electrical connector.
    1. Connect the connector.
    2. Install the locking clip.
      Fig 5: Connecting ECS Module Electrical Connector
      G03891028Courtesy of FORD MOTOR CO.
  7. Install the RH A-pillar lower trim panel.
    Fig 6: Installing RH A-Pillar Lower Trim Panel
    G03891029Courtesy of FORD MOTOR CO.
  8. From inside the engine compartment, install the main wiring assembly/lower bulkhead connector.
    1. Position the bulkhead connector.
    2. Secure the clips.
    3. Tighten the bolt.
      Fig 7: Installing Main Wiring Assembly/Lower Bulkhead Connector
      G03891030Courtesy of FORD MOTOR CO.
  9. Install the coolant reservoir.
    1. Position the reservoir.
    2. Install the bolts.
      Fig 8: Installing Coolant Reservoir
      G03891031Courtesy of FORD MOTOR CO.
  10. Install the instrument panel dash brace.
    1. Position the instrument panel dash brace.
    2. Install the six bolts.
      Fig 9: Installing Instrument Panel Dash Brace
      G03891032Courtesy of FORD MOTOR CO.
  11. Install the instrument panel cowl top nut.
    Fig 10: Installing Instrument Panel Cowl Top Nut
    G03891033Courtesy of FORD MOTOR CO.
  12. Install the LH upper access panel.
    Fig 11: Installing LH Upper Access Panel
    G03891034Courtesy of FORD MOTOR CO.
  13. Connect the climate control vacuum harness connector.
    Fig 12: Connecting Climate Control Vacuum Harness Connector
    G03891012Courtesy of FORD MOTOR CO.
  14. Install the upper center instrument panel access panel.
    Fig 13: Installing Upper Center Instrument Panel Access Panel
    G03891011Courtesy of FORD MOTOR CO.
  15. Install the instrument panel cowl top screws.
    Fig 14: Identifying Instrument Panel Cowl Top Screws Tightening Torque
    G03891037Courtesy of FORD MOTOR CO.
  16. Install the engine cover.
    • Position the engine cover in the vehicle and fasten the cover latches.
      Fig 15: Installing Engine Cover
      G03891009Courtesy of FORD MOTOR CO.
  17. Install the floor console. For additional information, refer to FLOOR CONSOLE .
  18. Install the steering column, For additional information, refer to STEERING COLUMN .
  19. Install the passenger side air bag modules. Refer to SUPPLEMENTAL RESTRAINT SYSTEM .