Radiator - 2.3L: Installation

WARNING: This page is about a different car, the 2004 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.

ALL VEHICLES

Install the plastic cap and the three push pins on the top of the radiator channel.

Fig 1: Installing Push-pins And Plastic Cap From Top Of Radiator Channel
Courtesy of FORD MOTOR CO.
Position the radiator into the engine compartment and install the bolts.

Fig 2: Positioning Radiator Into Engine Compartment
Courtesy of FORD MOTOR CO.

NOTE: Reinstall the constant tension clamp in the same position from which it was removed.

Fig 3: Installing Lower Radiator Hose To Radiator

Courtesy of FORD MOTOR CO.

Install the lower radiator hose to the radiator.
Install the cooling fan and shroud. For additional information, refer to COOLING FAN MOTOR AND SHROUD - 2.3L .

NOTE: Reinstall the constant tension clamp in the same position from which it was removed.

Fig 4: Installing Upper Radiator Hose To Radiator

Courtesy of FORD MOTOR CO.

Install the upper radiator hose to the radiator.
Position the coolant overflow hose in the channel on top of the radiator, then connect the hose to the radiator.

Fig 5: Connecting Hose To Radiator
Courtesy of FORD MOTOR CO.

NOTE: To avoid disturbing the transmission or cooler fittings, use a back up wrench.

VEHICLES EQUIPPED WITH AN AUTOMATIC TRANSMISSION

Connect the transmission cooling tubes to the radiator.

Fig 6: Connecting Transmission Cooling Tubes To Radiator
Courtesy of FORD MOTOR CO.

ALL VEHICLES

Fill the cooling system. For additional information, refer to COOLING SYSTEM DRAINING, FILLING AND BLEEDING - 2.3L .

WARNING: Do not stand in line with or near the engine cooling fan blade when revving the engine.

Operate the engine for several minutes and check the hoses and connections for leaks.