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Steering Column - Automatic Transmission: Assembly

WARNING: This page is about a different car, the 2003 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.

All vehicles 

  1. Install the steering column lock actuators.
    1. Use ignition lock grease to lubricate the steering column lock actuators.
    2. Install the steering column lock actuators.
      Fig 1: Installing Steering Column Lock Actuators
      G01269419Courtesy of FORD MOTOR CO.
  2. NOTE: Coat all surfaces with ignition lock grease.
  3. Install the steering column lock pawl.
    1. Position the steering column lock pawl.
    2. Drive in the steering column lock lever pin (3B663).
      Fig 2: Installing Steering Column Lock Pawl
      G01269420Courtesy of FORD MOTOR CO.
  4. Install the steering column lower bearing retainer (3D681).
    1. Position the steering column lower bearing retainer.
    2. Install the three bolts.
      Fig 3: Installing Steering Column Lower Bearing Retainer
      G01269421Courtesy of FORD MOTOR CO.
  5. NOTE: The "UP" position of the bearing must be facing forward, toward the engine.
    NOTE: Install the steering column bearing and sleeve so that the inner race is visible when installed.
    Fig 4: Installing Steering Column Bearing & Sleeve (1 Of 2)
    G01269422Courtesy of FORD MOTOR CO.
    Fig 5: Installing Steering Column Bearing & Sleeve (2 Of 2)
    G01269423Courtesy of FORD MOTOR CO.
  6. Install the steering column bearing and sleeve.
  7. Install the ignition switch. Align the ignition switch with the slot and index mark on the steering column. Install the bolts.
    Fig 6: Installing Ignition Switch
    G01269424Courtesy of FORD MOTOR CO.
  8. Install the transmission control selector lever spring clip and the gearshift lever socket bushings (7335) on the shift tube.
    • Coat the gearshift lever socket bushings with steering gear grease.
      Fig 7: Installing Transmission Control Selector Lever Spring Clip On Shift Tube
      G01269425Courtesy of FORD MOTOR CO.
  9. Install the column shift selector lever plunger.
    • Coat the column shift selector plunger with steering gear grease.
      Fig 8: Installing Column Shift Selector Lever Plunger
      G01269426Courtesy of FORD MOTOR CO.
  10. Position the gearshift lever in the shift tube.
    Fig 9: Positioning Gearshift Lever In Shift Tube
    G01269427Courtesy of FORD MOTOR CO.
  11. CAUTION: Gearshift lever pin must be installed correctly or 1st gear position may be blocked.
    Fig 10: Installing Gearshift Lever Pin In Shift Tube
    G01269428Courtesy of FORD MOTOR CO.
  12. Install the gearshift lever pin in the shift tube.
  13. Install the gearshift selector tube spring in the shift tube.
    • Coat the end of the spring with steering gear grease.
      Fig 11: Installing Gearshift Selector Tube Spring In Shift Tube
      G01269429Courtesy of FORD MOTOR CO.
  14. Install the transmission selector lever arm and support on the shift tube.
    1. Position the transmission selector lever arm and support.
    2. Install the bolts.
      Fig 12: Installing Transmission Selector Lever Arm & Support On Shift Tube
      G01269430Courtesy of FORD MOTOR CO.
  15. Install the shift tube.
    1. Position the shift tube.
    2. Position the shift tube clamps.
    3. Install the bolts.
      Fig 13: Installing Shift Tube
      G01269431Courtesy of FORD MOTOR CO.
  16. Position the brake shift interlock solenoid and install the bolts.
    Fig 14: Positioning Brake Shift Interlock Solenoid & Installing Bolts
    G01269432Courtesy of FORD MOTOR CO.
  17. CAUTION: Install the steering column bearing so that the inner race is visible when installed.
    Fig 15: Installing Upper Steering Column Bearing On Steering Column Lock Cylinder Housing (1 Of 3)
    G01269433Courtesy of FORD MOTOR CO.
    Fig 16: Installing Upper Steering Column Bearing On Steering Column Lock Cylinder Housing (2 Of 3)
    G01269434Courtesy of FORD MOTOR CO.
    Fig 17: Installing Upper Steering Column Bearing On Steering Column Lock Cylinder Housing (3 Of 3)
    G01269435Courtesy of FORD MOTOR CO.
  18. Using an appropriate bearing installer or socket; install the upper steering column bearing on the steering column lock cylinder housing.

    Vehicles with tilt steering column 

  19. CAUTION: Install the large steering column bearing so that the inner race is visible when installed.
    NOTE: Use an appropriate bearing installer or socket.
    Fig 18: Installing Large Steering Column Bearing Into Steering Column Lock Cylinder Housing (1 Of 3)
    G01269436Courtesy of FORD MOTOR CO.
    Fig 19: Installing Large Steering Column Bearing Into Steering Column Lock Cylinder Housing (2 Of 3)
    G01269437Courtesy of FORD MOTOR CO.
    Fig 20: Installing Large Steering Column Bearing Into Steering Column Lock Cylinder Housing (3 Of 3)
    G01269438Courtesy of FORD MOTOR CO.
  20. Install the large steering column bearing into the steering column lock cylinder housing.

    All vehicles 

  21. Position the steering column shaft in the steering column lock cylinder housing.
    • Install the steering column bearing tolerance ring on the steering column shaft.
      Fig 21: Installing Steering Column Bearing Tolerance Ring On Steering Column Shaft
      G01269439Courtesy of FORD MOTOR CO.
  22. Install the steering column bearing sleeve.
    Fig 22: Installing Steering Column Bearing Sleeve
    G01269440Courtesy of FORD MOTOR CO.
  23. Install the steering column bearing spring (3C674).
    Fig 23: Installing Steering Column Bearing Spring
    G01269441Courtesy of FORD MOTOR CO.
  24. Install the snap ring.
    Fig 24: Installing Snap Ring
    G01269442Courtesy of FORD MOTOR CO.
  25. Install the turn signal cancel cam.
    Fig 25: Installing Turn Signal Cancel Cam
    G01269443Courtesy of FORD MOTOR CO.
  26. Install the lock cylinder housing screws loosely and position the steering actuator housing in a vise.
    Fig 26: Installing Lock Cylinder Housing Screws
    G01269444Courtesy of FORD MOTOR CO.
  27. NOTE: Lubricate the lock cylinder housing bushings with rust penetrant.
  28. Position the steering column lock cylinder housing and the steering column shaft on the steering actuator housing.
    • Make sure the upper and lower steering column lock actuators are aligned.
      Fig 27: Positioning Steering Column Lock Cylinder Housing & Steering Column Shaft On Steering Actuator Housing
      G01269445Courtesy of FORD MOTOR CO.
  29. Position the steering column locking levers on the steering actuator housing.
    1. Use a shop-fabricated tool.
    2. On tilt steering columns, install and compress the steering column position spring.
      Fig 28: Positioning Steering Column Locking Levers On Steering Actuator Housing
      G01269446Courtesy of FORD MOTOR CO.

    Vehicles with tilt steering column 

  30. Position the lock cylinder housing and steering actuator housing, and tighten the lock cylinder housing screws.
    Fig 29: Tightening Lock Cylinder Housing Screws
    G01269447Courtesy of FORD MOTOR CO.

    Vehicles with fixed steering column 

  31. Install the steering column spacer (3C549). Tighten the two lock cylinder housing screws.
    • The steering column spacer is installed on the LH side of the steering columns.
      Fig 30: Installing Steering Column Spacer
      G01269448Courtesy of FORD MOTOR CO.

    All vehicles 

  32. Install the steering column bearing tolerance ring.
    Fig 31: Installing Steering Column Bearing Tolerance Ring
    G01269449Courtesy of FORD MOTOR CO.

    Vehicles with tilt steering column 

  33. Install the sensor ring.
    1. Install the sensor ring.
    2. Install the steering column bearing spring.
      Fig 32: Installing Sensor Ring
      G01269450Courtesy of FORD MOTOR CO.

    All vehicles 

  34. Install the shock absorber electronic steering sensor.
    1. Position the shock absorber electronic steering sensor.
    2. Install the screws.
    3. Connect the electrical connector.
      Fig 33: Installing Shock Absorber Electronic Steering Sensor
      G01269451Courtesy of FORD MOTOR CO.
  35. On fixed steering column equipped vehicles, install the snap ring.
    Fig 34: Installing Snap Ring
    G01269452Courtesy of FORD MOTOR CO.
  36. NOTE: The narrow section of the keyhole in the lock gear must be in the 1 o'clock position.
  37. Install the steering column lock gear.
    • Use ignition lock grease to coat the steering column lock gear.
      Fig 35: Installing Steering Column Lock Gear
      G01269453Courtesy of FORD MOTOR CO.
  38. Install the steering column lock housing bearing.
    • The narrow section of the keyhole should be in the 1 o'clock position, with the tab inboard at the 3 o'clock position and rotate it counterclockwise.
    • Lubricate the steering column lock housing bearing with ignition lock grease.
      Fig 36: Installing Steering Column Lock Housing Bearing
      G01269454Courtesy of FORD MOTOR CO.
  39. Install the steering column upper bearing retainer firmly to engage the four retention tabs into the lock housing.
    Fig 37: Installing Steering Column Upper Bearing Retainer To Engage Retention Tabs Into Lock Housing
    G01269455Courtesy of FORD MOTOR CO.
  40. WARNING: To reduce the risk of serious personal injury, follow all warnings, cautions, notes and instructions in the steering column removal and installation procedure.
  41. Install the steering column. For additional information, refer to COLUMN .