Section 1819 (Engine - 4.2L - F-150): Assembly: Engine: Notes
WARNING: This page is about a different car, the 2007 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
Special Tools
| Illustration | Tool Name | Tool Number |
|---|---|---|
| Service Set, Camshaft | 303-017 (T65L-6250-A) | |
| Installer, Front Cover Oil Seal | 303-335 (T88T-6701-A) | |
| Installer, Crankshaft Front Oil Seal | 303-474 (T94P-6701-AH) | |
| Installer, Crankshaft Vibration Damper | 303-175 (T82L-6316-A) | |
| Installer, Crankshaft Rear Oil Seal | 303-516 (T95P-6701-BH) | |
| Installer, Crankshaft Rear Oil Seal | 303-561 (T96T-6701-B) | |
| Installer, Crankshaft Rear Oil Seal (Use only the installer retaining bolts) | 303-518 (T95P-6701-DH) | |
| Service Set, Crankshaft Rear Oil Seal (Use only the adapter and the center jack screw) | 303-S560 (T96T-6701-A) | |
| Lifting Bracket, Engine | 303-F047 (014-00073) | |
| Lifting Bracket, Engine | 303-050 (T70P-6000) | |
| Strap Wrench | 303-D055 (D85L-6000-A) or equivalent | |
| Ignition Synchronizer | 303-630 |
Material
| Item | Specification |
|---|---|
| Motorcraft SAE 5W-20 Premium Synthetic Blend Engine Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalent |
WSS-M2C930-A |
| Motorcraft Premium Gold Engine Coolant with Bittering Agent (US only) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color) |
WSS-M97B51-A1 |
| Motorcraft Metal Surface Prep ZC-31 |
- |
| Silicone Gasket Remover ZC-30 |
- |
| Silicone Gasket and Sealant TA-30 |
WSE-M4G323-A4 |
| Silicone Brake Caliper Grease and Dielectric Compound XG-3-A |
ESE-M1C171-A |
| Thread Sealant with PTFE TA-24 |
WSK-M2G350-A2 |
| Item | Part Number | Description |
|---|---|---|
| 1 | 95498 | Vacuum hose assembly |
| 2 | 9Y456 | Exhaust gas recirculation (EGR) system module |
| 3 | 9424 | Upper intake manifold |
| 4 | 9F991 | Electronic throttle body |
| 5 | 9F797 | Fuel rail assembly |
| 6 | 8A520 | Positive crankcase ventilation (PCV) coolant hose |
| 7 | 8592 | Coolant hose connection |
| 8 | 8575 | Coolant thermostat |
| 9 | 9439 | LH intake manifold gasket |
| 10 | 9A424 | Intake manifold rear seal |
| 11 | 6010 | Cylinder block |
| 12 | 9278 | Oil pressure sensor |
| 13 | 9A424 | Intake manifold front seal |
| 14 | 9439 | RH intake manifold gasket |
| 15 | 9424 | Lower intake manifold |
| Item | Part Number | Description |
|---|---|---|
| 1 | 6312 | Crankshaft pulley |
| 2 | 8501 | Coolant pump |
| 3 | 8507 | Coolant pump housing gasket |
| 4 | 12A112 | Camshaft position (CMP) sensor |
| 5 | 12A362 | Camshaft synchronizer |
| 6 | 6A618 | Oil pump intermediate shaft |
| 7 | 18663 | Heater water outlet tube |
| 8 | 6020 | Engine front cover gasket |
| 9 | 6C315 | Crankshaft position (CKP) sensor |
| 10 | 6714 | Oil bypass filter |
| 11 | 6019 | Engine front cover |
| 12 | 6010 | Cylinder block |
| Item | Part Number | Description |
|---|---|---|
| 1 | 9D477 | EGR valve-to-exhaust manifold tube |
| 2 | 10039 | Generator bracket |
| 3 | 12029 | Ignition coil |
| 4 | 6A666 | Positive crankcase ventilation (PCV) valve |
| 5 | 6582 | Valve cover (RH) |
| 6 | 6758 | Crankcase ventilation tube |
| 7 | 17A084 | Engine lifting eye |
| 8 | 9430 | Exhaust manifold (RH) |
| 9 | 9448 | Exhaust manifold gasket (RH) |
| 10 | 6051 | Head gasket (RH) |
| 11 | 6049 | Cylinder head (RH) |
| 12 | 12280 | Ignition wire and bracket (RH) |
| 13 | 12259 | Ignition wire and bracket (LH) |
| 14 | 6C324 | Crankcase vent connector and hose |
| 15 | 6582 | Valve cover (LH) |
| 16 | 6049 | Cylinder head (LH) |
| 17 | 12405 | Spark plug (6 required) |
| 18 | 17A084 | Engine lifting eye |
| 19 | 9448 | Exhaust manifold gasket (LH) |
| 20 | 9430 | Exhaust manifold (LH) |
| 21 | 6754 | Oil level indicator tube |
| 22 | 6A008 | Cylinder heat to block dowel (4 required) |
| 23 | 6051 | Head gasket |
| 24 | 6010 | Cylinder block |
| 25 | 6565 | Push rod (6 required) |
| 26 | 6564 | Rocker arm (6 required) |
| 27 | 6A528 | Rocker arm seat (6 required) |
| 28 | N807699 | Cylinder head bolt (long) (4 required) |
| 29 | 6518 | Valve spring retainer key (12 required) |
| 30 | 6514 | Valve spring retainer (6 required) |
| 31 | 6513 | Valve spring (6 required) |
| 32 | 6571 | Valve stem seal (6 required) |
| 33 | N807324 | Cylinder head bolt (short) (4 required) |
| 34 | 6507 | Intake valve (6 required) |
| 35 | 6505 | Exhaust valve (6 required) |
| Item | Part Number | Description |
|---|---|---|
| 1 | 6255 | Distributor drive gear |
| 2 | 6268 | Timing chain |
| 3 | 6A303 | Engine balance shaft drive gear |
| 4 | 6A304 | Engine balance shaft driven gear |
| 5 | 6C341 | Balance shaft thrust plate |
| 6 | 6A311 | Engine dynamic balance shaft |
| 7 | 6A333 | Balance shaft front and rear bearing (2 required) |
| 8 | 6K564 | Tappet guide plate and retainer (RH) |
| 9 | 6K564 | Tappet guide plate and retainer (LH) |
| 10 | 6500 | Valve tappet (12 required) |
| 11 | N805256 | Woodruff key |
| 12 | 6261 | Camshaft bearing |
| 13 | 6306 | Crankshaft sprocket |
| 14 | 6256 | Camshaft sprocket |
| 15 | 6269 | Camshaft thrust plate |
| 16 | 6265 | Camshaft sprocket spacer |
| 17 | 6250 | Camshaft |
| 18 | 6262 | Camshaft center bearing (2 required) |
| 19 | 6263 | Camshaft rear bearing |
| 20 | 6333 | Crankshaft main bearing (3 required) |
| 21 | 6284 | Timing chain vibration damper |
| 22 | 6010 | Cylinder block |
| 23 | 388907 | Woodruff key |
| 24 | 6303 | Crankshaft |
| 25 | 6337 | Crankshaft thrust main bearing |
| 26 | 6266 | Camshaft rear bearing cover (2 required) |
| 27 | 6375 | Flywheel or flexplate |
| 28 | 6A372 | Engine rear plate |
| 29 | 6701 | Crankshaft rear oil seal |
| 30 | 6333 | Crankshaft main bearing (3 required) |
| 31 | 6337 | Crankshaft thrust main bearing |
| 32 | 6329 | Main bearing cap |
| 33 | 6334 | Main bearing cap |
| 34 | 6327 | Main bearing cap |
| 35 | 6325 | Rear main bearing cap |
| 36 | 6A835 | Oil pan baffle assembly |
| 37 | 6723 | Oil pan rear seal |
| 38 | 6626 | Oil pump inlet tube gasket |
| 39 | 6622 | Oil pump screen cover and tube |
| 40 | 6675 | Oil pan |
| 41 | 6150 | Piston ring (6 required) |
| 42 | 6152 | Piston ring (6 required) |
| 43 | 6159 | Piston rings (6 required) |
| 44 | 6161 | Piston ring (6 required) |
| 45 | 6108 | Piston |
| 46 | 6135 | Piston pin (6 required) |
| 47 | 6200 | Connecting rod (6 required) |
| 48 | 6211 | Connecting rod bearing (upper) (6 required) |
| 49 | 6211 | Connecting rod bearing (lower) (6 required) |
| 50 | 6210 | Connecting rod cap (6 required) |
| 51 | 6200 | Connecting rod assembly (6 required) |
| 52 | 6100 | Piston and connecting rod assembly (6 required) |
CAUTION:
During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces that enters the oil passages, coolant passages or the oil pan, can cause engine failure.
CAUTION:
The moving components must be lubricated with clean engine oil before assembly.
CAUTION:
The components with oil holes must be correctly aligned with the oil feed holes.